Mechanical Supervisor November 2013 to September 2014SHELL Pacific Oriental PTE Ltd
More than 18 years working as a Mechanical Supervisor for rotating and static equipment in Oil & Gas (Onshore/Offshore), LNG Plant, SEMI FPS, Central Processing Facility (CPF) for Installations, Erection, Pre-Commissioning, Commissioning and Startup operation& Maintenance.
Competency I am fully conversant with all my duties including Supervision, Planning, scheduling, through to Testing, as well as compiling and reviewing commissioning procedures.
Carry out Erection, installation, internal inspections and commissioning of rotating and static equipment's.
Troubleshooting skills in rotating and static equipment's, Knowledge in condition monitoring on rotating equipment's.
I have an extensive knowledge in the International Codes and Standards such as ASME, ANSI, API and British Standards.
Zero LTI's for commissioning phase.
Attend and lead safety meetings, with alternate disciplines.
Implement safety procedures, toolbox talks, monthly audits as per to permit to work.
work implementation and problem solving, monitoring work unit progress developing the work team and individual employee skills and capabilities.
providing ongoing, intensive, reflective supervision for the direct service staff.
monitoring and providing feedback on the day to day performances conducting formal performance reviews, carrying out disciplinary activity, evaluating the results.
Main Accountabilities Commissioning Execute mechanical commissioning activity and guide technician during execution.
Prepare rotating equipment for first start up and ensure readiness for operation (removal of shipping locks, lubricating oil, alignment, packing installation, greasing, strainer installation etc.
Guide preservation and maintenance of rotating equipment after commissioning and start up.
Assist in performing various activities related to static equipment likes proper installation of internals inside the vessels as per drawing speciation's.
assist in performing various activities such as mechanical interlock, spring support hot &cold setting, overhead crane functional and load testing etc.
Pre commissioning and commissioning of LP /HP Gas Compression, Gas Export, TEG De-hydration, Instrument & Utility Air, Produced Water, Process Systems, Utility Systems, Water Injection HP & LP, Cooling Medium System, Heating Medium System, Lube Oil Systems, Cranes, Relief System - Fire Pumps, Fire Main & Firewater Distribution, Chemical injection packages, Lifting Equipment, Hydraulics.
Internal installation, Commissioning and Maintenance experience of static equipment's in Oil & Gas field that includes Catalyst Reformer, Fired Heater, Reboilers, Fractionators, Reactor, various types of Exchangers, Boilers, Vessels, Tray Column, Storage Tanks, Loading Arms, and all types of Valves.
Work closely with planning and scheduling to ensure all needed resources are available for job execution and schedule expectations are met to complete the job in and time.
Detailed scheduling execution and supervision of rotating/static equipment commissioning according to commissioning plan.
Ensure all needed tools and temporary equipment's and spares readily available for scheduled jobs to achieve smooth and productive tool and time.
Inspects tasks progress and final completion to ensure timely and quality job execution.
Assisting with vendors for Pre- commissioning and Commissioning Startup of the Major equipment's.
Promotes and supports HSSE aspects related to mechanical equipment commissioning.
Daily monitor and inspection of all ongoing works with the main objective of monitoring field activities.
Perform stock check for all consumables, and make requisitions to maintain stock level if required Construction Assure construction/installation completion is according to project schedule, prepare construction daily, monthly reports.
Review the contractor's equipment installation procedures, method of statements, ITPs.
Perform construction site inspection of tank fabrication, equipment installation, leveling alignment.
Implement preservation for all rotating and static equipment's with operational support services Implement rigging study, lifting plan prior to equipment installation, conducting toolbox talk meetings.
Maintenance Monitor and maintain rotating equipment in healthy conditions (vibration, lubrication level, mechanical seal, gland packing, bearing etc.
developed preventive maintenance programs to avoid any shut-downs.
Monitoring, availability of personnel, spare parts, special tools and other sources necessary to accomplish rotating and static equipment repairs and prompt reporting if any deficiency is revealed.
Engineering supervision and quality control at execution of rotating and static equipment inspection and repairs, Review of maintenance procedure for plant rotating and static equipment's Make maintenance plan for all rotating and static equipment, organize the maintenance team to perform inspection &repair.
Carry out external and internal inspection, hydro testing for all static equipment's, Prepare and issue of quarterly condition monitoring reports.
Strong commitment and compliance with company's HSE policy, safety rules and procedures.
Pipeline/Piping Responsible for planning and executing Hydro-testing of piping, after closing the Punch list clearance from the contractors.
Assist and perform pipeline cleaning, gauging, filling, dewatering, flushing, air blowing, drying, N2He leak testing, flange management, pipeline pigging activities, and inerting various piping.
Assist and perform chemical cleaning, hot oil flushing, pickling, passivation activities on compressor pipelines Ensure that all the fabrication/welding/erection related records such as bill of materials, weld cards, consumables etc, are properly archived, and cooperate with safety and QA/QC inspectors by performing as per their recommendations.
Check the installed piping components as per P&ID and reviewing isometric, Support drawings and details.
Have knowledge in interpret drawings P&ID's, G A Drawings, Isometrics, etc., Preparing piping, valve, fittings data sheets, specifications from piping GA drawings.
Make As-Built drawings and maintain all the revised documents / Close coordination with QA/QC dept.
for all concern Inspection and documentation.
BP-OMAN- Khazzan Gas Project Block 61(CPF) Kentech Abu Dhabi- Nov 2016 - Up to Date.
Carry out pre commissioning and commissioning on 11MW*5 gas turbine generator, GE reciprocating compressor WH64*2, RAM54*2, hot oil system, utility system, membrane N2 generator, produce water package, flare system, fire water system, glycol regeneration package.
Carry out Internal inspections of vessels, column, knock out drums, tanks Responsible for mechanical oversight of the wellsite packages, High pressure N2He leak testing (455 Bar), preservation activities, HPU accumulator charging, punch list clearance and system handover walk downs and commissioning.
contribute significantly to the successful delivery of the 56 well sites associated with Khazzan Phase 1 Supervising and directing Engineering Detail Contractors during the execution of design, procurement and construction activities, ensuring the quality of the works, according to the contract requirements, are met.
Review project technical submissions to ensure compliance with the statement of requirements/applicable internal & international engineering standards.
Provides technical assistance to Operations Division and trouble-shoot operational difficulties, site Maintenance as required on small machinery troubleshooting, recommend improvements/ modifications, establish vendor liaison.
Coordinates with construction representatives to obtain approval on work as it is accomplished.
Participate in Project Hazop/Safety review as part of multi-disciplinary team.
Mechanical Supervisor April 2013 to October 2013Wood Group PSN Abu Dhabi
SHELL (SIPD) - Iraq Majnoon Oil Field Development (CPF) Participate, execute and monitor Static equipment internals installations - liquid collector, structured packing, sieve ray, tunnel cap tray, and bubble cap tray, packed bed, support grid, weir plate, and Vortex breaker.
Supervise Mechanical activity alignment of rotating equipment, mechanical run test (Solo & Load run test).
Monitoring for all preservation of Static & Rotating equipment's Attend the RFPC, RFC & RFSU meetings.
Punch list clearing for final closure, prior to start up the equipment's.
Perform tasks and responsibilities delegated with respect to the implementation of the Permit to Work.
Mechanical Supervisor MAERSK OIL QATAR
Topside Construction/Commissioning Team Energy Qatar-Nov08 TO Feb13.
Assigned with the Mechanical Department as a mechanical supervisor for MAERSK OIL Al Shaheen Field Development project which includes 3 Process platforms associated jackets and bridges.
Carryout pre commissioning and Commissioning of Siemens Gas Turbine (SGT 700) and Siemens Compressors.
All kind of Pumps and Static Equipment's installation and commissioning work done.
Verification of MSDS, Checking of Material spec on arrival at site for acceptance.
Plans, develops, coordinates, and startup activities within a discipline for the assigned project(s).
Preparation of system testing and turnover documentation including scoped documents, test records, test procedures and other similar required documents.
Supervise and direct subcontractor personnel as required to support commissioning activities.
Coordinate and provide direction to supplier Technical Assistants to complete commissioning of vendor supplied equipment.
Review of documents during development of the test procedures and executing of the commissioning to ensure all such documents are consistent.
Complete testing and Commissioning Procedures Participate in system turnover walk downs for both Construction and Client turnovers, initiate; track and resolve punch list items for assigned areas of responsibility.
January 2008 to May 2008Baker OTS Nigeria Ltd- Nigeria
Carry out lube oil flushing as a necessary before dynamic commissioning or deliver to the operation team.
Perform internal installations of weir plate, Vortex breaker, liquid collector, structured packing, sieve ray, tunnel cap tray, and bubble cap tray, packed bed, support grid on column, vessel, and tanks.
Conduct internal final closure inspection.
Perform the Pre-test for final inspection such as hydro pneumatic test, air blowing for any piping sub-system test packages.
Witness for final box up with hydraulics bolt torque tensioning for Piping & equipment.
Follow up any outstanding ITR's and clear the punch list.
Participate and represent Client when required, in FAT, hook up, commissioning and audit activities prior to start up.
Mechanical Technician June 2000 to May 2007ONGC Offshore OFS Petroleum Ltd Mumbai
Maintenance of Gas turbines GE, Solar, Siemens, Man Turbo by checking and servicing the starter motor blow off valve fuel shut off valve and lube oil pumps, changing of air suction filters, Fuel gas filter, Pilot gas filters Lube oil filter, Spark plug, Pilot gas pressure line, Replace the flame tube of the combustion chamber Changing of Generator, Engine, Checking of Burner, Combustion chamber, Fuel Nozzle, stationary blade & moving blade.
Open the turbine compressor and checking clearance of rotor and stator, replacing of thrust bearing (tilting pad) and journal bearing.
Condition monitoring the running equipment, checking the bearing temperature and vibration.
GAS COMPRESSOR -CENTRIFUGAL/RECIPROCATING COMPRESSOR/AIR COMPRESSOR General electric, Man turbo, Siemens, Atlas copco, Ingersoll Rand.
Experienced in carried out PM, inspection and overhaul of HP and LP multistage horizontal &vertical (Barrel) split Compressors.
Dismantling inspecting measuring clearances and assembling of rotor, diaphragms, labyrinths, bearings, rotor positioning, casing tighten with hydraulic torque device, mounting of interference couplings using hydraulic pressure.
Experience in removal and installation of dry gas seals from centrifugal compressors.
Carrying out activities for overhauling like correcting of web deflection and piston rod run out.
Inspection of bearing, cross slide, cylinder liner, piston, suction, discharge valves, clearance valve and un-loaders.
Repairs, troubleshoots, and installs various kinds of rotating equipment which includes, centrifugal compressors, gas turbines, centrifugal pumps, positive displacement pumps, chemical injection pumps, and their associated drivers.
Repairs, maintenance and trouble shoot fixed equipment (vessels, tanks and drums) as well as piping systems and valves.
Uses laser alignment systems various other prevision measurement devices.
Yearly maintenance of heat exchangers: removal of covers, pulling out of tube bundle, installation of test ring and performing hydro test on shell and tube side, replacing of anodes as required.
Seeking a Challenging assignment as a Mechanical Supervisor to associate myself with the organization to exhibit my techno-proficient skills and to be part of the mechanical team that work dynamically towards the growth of the organization in my professional carrier. CSE, working at Height, lifting operation and Manual Handling Course Done.
*Hydra tight bolt tensioning and torqueing, Defensive Driving Training.
Name : Gobi Marabban Marital Status : Single Gender : male Date of birth : 20/4/1980 Nationality : Indian Passport No/Validity : Z-2958997/Sep 2024 Qualification : DIPLOMA IN MECHANICAL ENGINEERING COMPUTER : MS Office, power point, Goc, Sharecat, SharePoint
English, Arabic, Tamil, Hindi. Safety Tranining Course Oil & Gas Bosiet, H2S Awareness Training &SCBA Course done. Permit to Work System, Risk Assessment-JSA, HAZOP, SIMOPS, Hazardous (Hitra Level-1 &2), LOTO. Laser Alignment Training (Fixture Laser XA).
Personal Details Name : Gobi Marabban Marital Status : Single Gender : male Date of birth : 20/4/1980 Nationality : Indian Passport No/Validity : Z-2958997/Sep 2024 Qualification : DIPLOMA IN MECHANICAL ENGINEERING COMPUTER : MS Office, power point, Goc, Sharecat, SharePoint GCC DRIVING LICENSE : Valid GCC Driving License 18/12/2027 LANGUAGE : English, Arabic, Tamil, Hindi. Safety Tranining Course Oil & Gas Bosiet, H2S Awareness Training &SCBA Course done. Permit to Work System, Risk Assessment-JSA, HAZOP, SIMOPS, Hazardous (Hitra Level-1 &2), LOTO. Laser Alignment Training (Fixture Laser XA).
I hereby declare that given above information are correct and true to the best of my knowledge.
Date: Yours faithfully
Place: (GOBI MARABBAN )