Supply Planning Leader resume example

Key Achievements

• Reduced product changeover cycle time by 66% resulting in an increase of $150K+ in production credits and $350K in sales revenue annually using a Kaizen based approach.
• Reduced overtime from 35%+ to 15% by improving onboarding / training programs
• Improved SPC control adherence by 75% through education and accountability
• Improved overall safety adherence and culture with training, visual management, and accountability programs
• Developed digital MOS to allow instant communication, identify equipment repair needs, standard work documentation, and pass down line specific notes
• Collaborated with R&D to run HVM scale colored fiber trial as part of NPD program for medical applications

Key Responsibilities

• Lead 150+ workforce, including supervisors, production engineers, and hourly union members
• Direct oversight of 24/7 operation supporting a sold-out business focused on ballistic and medical fibers
• Determine product specific production rates for supply planning purposes
• Ensure all safety, quality, and operational requirements are being followed
• Maintain adequate staffing and lead training program for new technicians
• Professionally develop engineering and supervisory teams
• Back-up to site Plant Manager

Key Achievements

• Improved On Time to Request from sub-70% to above 90% and reduced Aged WIP by $2M using schedule adherence, capacity planning, and debottlenecking projects
• Developed improved production measurement metric by converting entire site to hours based measurement due to highly variable product mix
• Developed capacity modeling for highly complex production process to determine equipment and labor needs for forecasted volumes
• Implemented Material Review Board process to identify common quality issues, review usability, and reduce quarantined WIP by 85% ($700K)
• Improved site DLE from ~60% to above 85% utilizing production modeling
• Led debottlenecking Kaizens on key production cells to meet new customer demand
• Interim Plant Manager, directing facility of 250+ employees

Key Responsibilities

• Lead production scheduling and order fulfillment for custom discrete manufacturing site supporting the Semi-conductor industry
• Lead direct and indirect procurement functions for entire site.
• Act as liaison between commercial, sales, business, and ISC functions
• Lead production control process to assist operations managers in monitoring production performance and identifying potential gaps before there is customer impact.
• Back-up to site Plant Manager

Key Achievements

• Improved safety performance by implementing open reporting policy to drive appropriate operational and process improvements.
• Achieved highest corporate HSE audit score across entire business.
• Received American Chemistry Council Responsible Care award 3 years running.
• Reduced overall quality excursions by 85% in Ultra High Purity production facility.
• Reduced annual indirect costs by $400K and inventory variance by 80%.
• Developed and implemented data based labor capacity model to accurately determine staffing needs based on production volumes.
• Led Process Safety Management system implementation.
• Built strong relationship with local, state, and federal organizations and implemented improved security plan in conjunction with a key federal department.

Key Responsibilities

• Manage entire Ultra High Purity production facility of 20+ employees servicing the semiconductor industry.
• Responsible for all key site aspects: Safety, Quality, Delivery, Inventory, Cost
• Act as primary and only site contact for all regulatory agencies.
• Develop and execute site-wide Annual Operation Plan and directly manage a site budget of $4 million.
• Lead production, maintenance, quality, and engineering departments toward key process improvements and annual targets.
• Drive continuous improvement and lean manufacturing initiatives through the Honeywell Operating System (HOS).