Extensive Experience in Vertical Pumps Live order processing and CAD Software's Creo Elements/Pro/E Mechanical Professional possessing excellent technical knowledge and skills in the field of vertical Pumps, CAD/Product Design Support and Team Management. 8 years of work experience as Design Engineer working in Engineering Service department with HCL Technologies Ltd. Bangalore, India from 2007 till date. Currently deployed at our Client location ITT-VPO Gould's Pumps in California USA since August 2012 Proficient in designing Components in accordance with industry standards including but not limited to: API 610, HI, ASME, Commercial grade specifications. Expert in creating detailed mechanical drawings for piece parts and assemblies from Pro/E/NX models. Adept in maximizing form, fit and function through meticulous design model evaluation. Proficient in product data management in PTC Wind-chill, Team center Excellent communication, analytical and function through meticulous design interpersonal skills oriented towards problem solving and product development. Competent with the challenging environment, and quick learner for ay task delegated. Enthusiast to learn and constantly upgrade knowledge. Ability to work well in both a team environment and individual environment. Possessing excellent management skills and having the ability to work with the minimum of supervision whilst leading a team of 5 or more. Having a proven ability to lead by example, consistently hit targets, improves best practices and organizes time efficiently.
PLM Tools: Wind-chill PDMLink and Pro/INTRALINK, Team center.
Solid, Surface & Parametric Modeling
Design for Manufacturability (DFM)
Design Standards: API 610, HI, ASME
ANSI Y14.5M Drafting Standards
Reverse engineering of Impellers and Casings, Deviation report generation for Centrifugal pumps: This project involves the preparation of solid models and drawings from available 3D Scanned data of physical model.
The scanned data usually has a lot of missing surfaces/critical areas like volute cutwater & throat of Casings, working surface and leading edges on Impeller vanes.
We calculate these sections and create the profiles for these sections using "Constant Mean Velocity (CMV) graph", and we then fine tune these sections accordingly to match flow tangencies as per volute hydraulics.
Software used is "Geomagic Qualify" Finally use the above data to create Pro/E models and drawings.
We also generate deviation report from Geomagic Software by comparing the newly create Pro/E model surface and scanned data.
Preparation of proposals, project time estimation and coordination with clients.
Legacy Conversion of Aero Structures: Description: Worked as a Design Engineer in one of the biggest projects in HCL TECH called ALENIA AERONAUTICA - ITALY, Worked on C27J SPARTAN Aircraft Structural parts like COCKPIT, CENTRAL FUSELAGE, REAR FUSELAGE & WING Components using Catia V5 modules like Part Design, Generative Shape Design, Generative Sheet metal Design, Aerospace sheet metal design, Assembly & Drafting.
PLM tool used was Team center Responsibilities: To develop the models of Aircraft Primary Structural Components like COCKPIT, CENTER FUSELAGE, WING and REAR FUSELAGE in global coordination.
To develop the models of Secondary structural Components Assembly of primary & Structural Aircraft Components in Assembly workbench.
Detail Drafting of primary, Secondary & Assembly structural models.
Academic Project: Design and Fabrication of Regrinding machine for tools.
The main idea of the project was to design and fabricate a machine for regrinding of machine tools and tool inserts in-house aimed at helping the small and medium scale industries which as of now outsource the regrinding of tools which is both time consuming and costly.
So we planned to fabricate a machine that would regrind the tools and inserts in-house manually operated so that the entire regrinding process could be completed in-house with the same staff.
This machine was fabricated for Rajeev & Company (A unit of Rao Enterprises) an ISO 9001:2000 company, Belgaum, Karnataka, India.
08/2012 to Current
PRODUCT DESIGN ENGINEERITT GOULDS PUMPS - CA
Deputed Onsite at Clients Location by my Employer HCL TECHNOLOGIES Engineering Services firm in Bangalore, India) Have been working as Design Engineer for over 3 years, giving Engineering Support on Live Order Processing, CAD support and Onsite Coordination for HCL Bangalore Team.
Live Order Processing for Vertical Pumps: Responsible for vertical pump component designs in accordance with industry standards including but not limited to: API 610, HI, ASME, Commercial grade specifications.
Review Custom order Document and prepare the General Arrangement Drawings.
Designing all Fabrication Pump Parts like Discharge Head, Driver stand, Couplings by running ITT specific Analysis software's for the desired results.
Interpreting Design Inputs, Executing Designs on Creo-2 Modelling Tool and Generation of Detailed Fabrication Drawings using Creo-2 and Release them to Production.
Selection of cast Hydraulic parts, Complete Bill of Material generation.
Assigning Inspection and testing Plan directions on each component per ITT Standards.
Responsible for Technical problem solving in pump production and Test areas.
Coordinating with purchasing and Contracts Team.
Checking Work performed by other Engineers to reduce Errors.
Providing CAD Support to ITT engineers for Order Processing.
Onsite Coordination with HCL offshore Team and Project management Support: Oversee a five-member Engineering Support group at offshore HCL India, providing design directions on Live Order processing and CAD support assigned to them.
Organizing and hosting Bi-Weekly conference calls with Offshore Team/ Senior Managers to discuss Team Utilization and hold discussions on live order processing/ CAD queries.
Interaction with customer for Technical clarification, project status/progress.
Preparation of proposals, project time estimation and coordination with Offshore Team.
06/2010 to 08/2012
LEAD DESIGN ENGINEERHCL TECNOLOGIES - Bangalore, India
Leading an Engineering Services Team of 5 Engineers/Drafters working for Customer ITT-Gould's Pumps California USA.
Projects handled: Live Order Processing for Vertical Pumps: As given above.
It involves Understanding the Given pump configuration and Create General arrangement drawings, Prepare Complete Pump BOM, Design Fabrication Components for Strength and Vibration, Selection of Sealing Plan Piping/Tubing Components, Creation of manufacturing drawings for all the fabricated parts and releasing them to production, Running customer specific software's to check for the stress, reed frequency, critical speed analysis, and Flange coupling analysis.
As Built Cross Section Drawings (ASBX): Along with General Arrangement Drawings, the As built cross sectional drawing of Pump assembly are also created which has material Description and quantity details of each and every part used in assembly along with the material code, quantity involved with material description in ASTM standards.
Atomization of GA Drawings using Pro/E Drawing Programming: Wrote a program using Pro E Drawing Programming for different Configurations of the Vertical Pumps such as VIT or VIC, with or without Thrust Pot, with Different types of Seals and Seal plans and with different Coupling arrangements.
With the inputs by the users in the form of parameters, the Program with map keys controls the various configuration views and thus generates GA Drawings on a few mouse clicks Pro/E Map keys were then assigned to customized icon in the toolbar options for easier interface for the user.
This Program reduces time required to prepare a GAD with minimum or no margin for errors, with this Pro/E Drawing program, the GA Drawings can be created in less than half the time they used to take before.
12/2007 to 06/2010
MEMBER TECHNICAL STAFFHCL TECNOLOGIES - Bangalore, India
Bachelor's degree: Mechanical EngineeringFrom GOGTE INSTITUTE OF TECNOLOGY - BelgaumINDIAGPA: GPA: 69.3Mechanical Engineering GPA: 69.3
Date of Birth:
12th August 1985
PERSONAL INFORMATION Date of Birth: 12th August 1985 Nationality: Indian. Passport: Indian Passport Current Address: 628 Howard Ave, Montebello, CA 90640 (Apt# 75) Permanent Address: Plot no 30, Rail Colony, Sadashiv Nagar, Belgaum - 590001, Karnataka. India. Hobbies: Music, Singing, Sketching, Cricket
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Companies Worked For:
ITT GOULDS PUMPS
From GOGTE INSTITUTE OF TECNOLOGY - Belgaum
Job Titles Held:
PRODUCT DESIGN ENGINEER
LEAD DESIGN ENGINEER
MEMBER TECHNICAL STAFF
Bachelor's degree : Mechanical Engineering
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