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Process Quality Engineer Resume Example

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PROCESS QUALITY ENGINEER
Summary

Six Sigma / Lean Manufacturing / Process Design & Improvement Six Sigma Green Belt offering four years of experience in quality engineering, lean manufacturing and product/process design. Deliver quality controls and enhancements to proactively address problems and improve product quality, manufacturing flow, customer satisfaction and bottom-line results.

Skills
  • Six Sigma & ISO/TS Leadership
  •  Lean Manufacturing Operations
  • Lean Quality Tools (FMEA, Pareto Charts, Fishbone Diagrams, Six Sigma 5S, 8D Methodology)
  • Process Development & Improvement
  • Program management
  • APQP/PPAP document
  • AutoCAD, MS Project & MS Office
  • Geometric Dimensioning and Tolerancing (GD&T)
  • Statistical Process Controls (SPC)
Accomplishments
  • Initiated new plasma treatment process for Ford Motor Company to treat surface of the mold material. Cut down man power and ensured product manufacturability, robust design, compliance with regulatory requirements (Saved $360K per year via decreasing the process time in year, 2016-Present)
  • Implemented lean manufacturing in the manufacturing plant to continuously improve the production and decrease the scrap rate.
  • Increased profits 8% in financial year 2015 by changing the process flow between suppliers / customers labeling and shipping logistics. 
  • Reduce products rework/downgraded volume at Volkswagen Pvt Ltd  by create error-proofing device to the process with benefit of 200K USD (2011-2013).
Experience
Process Quality Engineer
Howell, MITribar Manufacturing LLC/Nov 2015 to Current
  • Working as a program manager for one of our biggest customer TOYOTA Motor Company, Launching new program by end of 2018.
  • Leading TS to IATF transition effort, which was granted on first attempt. 
  • Utilized SPC data to identify out of control conditions and calculate supplier capability.Lead cross functional teams through the 8D process to identify the root cause of failures.
  • Provided over 150 8D/corrective action reports to all top auto makers in North america, Mexico, China and multiple other countries. 
Teaching/Research Assistant
Mount Pleasant, MICentral Michigan University/Jan 2015 to Jun 2016
Continuous Improvement Intern
Hyderabad, INDIANuclear Fuel Complex/Sep 2012 to Sep 2013
Lean Manufacturing Engineer (Intern)
Hyderabad, INDIARane Engine Valves/Jan 2011 to Jan 2012
Education and Training
Master of Science: Industrial Engineering and ManagementCentral Michigan University2015Mount Pleasant, MI, USA
Bachelor of Science: Mechanical EngineeringJNTU2013Hyderabad, India
Activities and Honors
  • Six Sigma Green Belt, 2015 and working on Six Sigma Blackbelt Project in Tribar Manufacturing LLC.,
  • Certified PPAP, PFMEA and APQP from AIAG Michigan-2016
  • Certified Problem solving-8D from ASQ-Michigan-2016
  • Certified GD&T from Lansing community college Michigan-2017
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Resume Overview

Companies Worked For:

  • Tribar Manufacturing LLC
  • Central Michigan University
  • Nuclear Fuel Complex
  • Rane Engine Valves

School Attended

  • Central Michigan University
  • JNTU

Job Titles Held:

  • Process Quality Engineer
  • Teaching/Research Assistant
  • Continuous Improvement Intern
  • Lean Manufacturing Engineer (Intern)

Degrees

  • Master of Science : Industrial Engineering and Management
    Bachelor of Science : Mechanical Engineering

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