Lead Piping and Mechanical Engineer Resume Example
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LEAD PIPING AND MECHANICAL ENGINEER
Professional Summary
Skills
| - Leading software package for the dynamic stress analysis of offshore marine systems, risers, moorings, Bouys system and subsea pipeline installation stress analysis. Process Modelling and Advance Process Modelling. Training Course (applicable for projects worth US$20 Million and below), Chevron-Texaco. Both Introduction and Advance training courses. Steady-State multiphase fluid flow network simulator for oil and gas production and transportation industries. |
Work History
Lead Piping and Mechanical Engineer08/2013
to 12/2014
Raytheon Technologies Corp – Phoenix , AZ
Raytheon Technologies Corp – Phoenix , AZ
- In depth knowledge of petroleum liquid and gas industry codes and standards published by US Department of Transportation (DOT), AGA, ANSI, API, ASME, NORSOK, DnV, MSS, NFPA, etc.
- Familiar in the application of engineering standards to oil and gas pipeline facility systems designs.
- Seasoned user of computer engineering application software (PipePhase and Flow of Fluid/Pipe-Flo Professional) for simulation/modelling related to pipeline network hydraulic network and pump selection, sizing and life cycle cost simulation/modelling for single and multi-phase flow.
- Completed project management from preparation of conceptual studies, designs FEED and Detailed Engineering), developing technical bid evaluation review, project execution to handing over of completed project to project proponent.
- Duties also include scoping of work, selection and sizing of pumps and compressor station piping system both on-shore and offshore installation, oil and gas transmission and distribution pipeline, tank farm and vessels piping system layout and proficient in checking piping stress in piping layout design using CAESAR II Pipe Stress Analysis software.
- Achievements: Acted as a driving force behind the completion of the "SGBS - Sales Gas Back-up Supply" pipeline (RasGas Co., Inc) Project scoping of deliverables, FEED, detailed engineering, hot tapping works planning/design/execution, procurement of LLI - long lead items such as custody transfer metering skid (Ultrasonic Meters) and completion of FEED two months ahead of project schedule.
- Completed CO2 transmission pipeline FEED and detailed engineering for "EOR - Enhance Oil Recovery" Project on schedule and within budget.
- Performed hydraulic simulation of the CO2 pipeline using PipePhase software to identify the line behaviour and in calculating the optimal size of the pipeline.
- Received commendation from Chevron Saudi Arabia in performing an engineering study and introducing solution of the recurring vibration problem on the 36" * export line control valve at the export line metering station due to cavitation.
- The resolution of the problem led to a positive outcome and saving to the company $110,000 on recurring annual repair and maintenance cost.
- Introduced improvement on the performance of the 3-Phase Separators (Field, FWKO and tank/storage) and enhancing the gas/vapour-oil-water separation in a crude oil storage/tank farm.
- Spearheaded a team assigned to perform hydraulic simulation, reliability study, rehabilitation, replacement and performance improvement study of 50 kilometers of the ageing 52 years old transmission pipeline for Saudi Arabian Chevron and raised the required AFE of $40million budget.
- Played key role in hot tapping (4 locations) that resulted acceptance by the stakeholders.
- Saved 8% on supply costs by working closely with suppliers to ensure that all components met department quality standards.
- Spearheaded development of Quality Control and Management Department.
- Created assembly and layout drawings using AutoCAD 2009 technology.
- Played a significant role in piping layout on the existing pipe racks and pipeline route along the pipeline corridor for existing pipes and equipment or system arrangements and space allocation.
- Key person in the review and approve for construction of pipe spool/structural details and assembly drawings for shop fabrication and field erection.
- Coordinated fabrication, site constructibilty review, installation and maintenance issues for engineering team to complete per company requirements.
- Coordinated with vendors, sales reps and fabrication shops for aid in project completion.
- Planned pipeline routes accounting for company policies, space availability and equipment constraints.
- Performed detailed calculations to establish fabrication, construction, and installation standards and specifications, maintaining 100% accuracy rate.
Project Engineer04/2012
to 08/2013
Wood Plc – Sidney
Wood Plc – Sidney
- Poletti Power Station Performed work, generally within the power station distillate and gas fuel piping and pipeline replacement and modification project.
- Responsible in reviewing the scope of work, project requirement and equipment design and specification, sending out RFQ to various vendors and perform evaluation/recommendation for purchase.
- Support in preparation of pipeline project deliverables meeting the FERC requirement and the non-regulated pipeline and booster pump station.
- Responsible in checking the correctness of the project deliverables such as piping and pipeline material specifications, design drawings and pipe sizing and selection, drawings issued for construction, installation procedures and qualityplans.
- Prepared the Pipe Material Specification development as per DOT 49CFR 192 and 195, PHMSA and appropriate ANSI/ASME standards, pipe sizing, weld spec, hydraulic analysis, and coating specification.
- Perform Risk Consequence Analysis and environmental impact estimation for existing or new pipelines and calculations of product lost if accident occur as required by 49 CFR 195 and 49 CFR 191/192 Reviewed the kerosene and fire water-foam (3% foam) pipeline design as per scope of work.
- Assist in the selection of pipeline route and pump location and layout.
- Participated in reviewing suppliers/vendors proposals and in material selections.
- Assigned as the main contact person in the project as authorities representative.
- Checked the quality and content of engineering reports for project progress invoices, drawings and sketches and gives comments and acceptance/approval.
- Reviewed hydraulic equipment requirement for the project.
- Acted as an In-charge in the detailed design and review of custody transfer system skid and non-skid mounted design for various crude and processed petroleum, bio-diesel, ethanol, butane, propane LNG products.
- Prepared process block, flow diagram and P&ID.
- Responsible in specifying system components, sizing and selection such as valves, flow meters (PD meters, Coriolis mass meters, turbine meters and other types of flow meters), strainers, air eliminator, batch controllers, rotating equipment such as pumps and compressors, instrumentation, electrical components for either liquid or gas transfer and metering design requirement.
- Prepared quality manual, safety plan, fabrication procedures, inspection and testing documents for each project.
- Sent out RFQ to vendors and fabricators for the project.
- Reviewed proposal from fabricators, reviewed and recommended the successful vendor/fabricator.
- Monitored the progress of the deliverable and progress based on the schedule.
- Handed over the project to the client representative after successful start-up and commissioning.
Lead Engineer Project Owner Representative12/2008
to 01/2012
County Of Racine, Wisconsin – Racine , WI
County Of Racine, Wisconsin – Racine , WI
- Project
Senior Piping Engineer05/2007
to 11/2008
Bickford Senior Living
Bickford Senior Living
- Project
Lead Mechanical Engineer - Piping & Pipeline projects03/2004
to 05/2007
Bickford Senior Living – Oswego
Bickford Senior Living – Oswego
Lead Piping Design and Pipe Stress Engineer03/2001
to 02/2004
Bickford Senior Living – Springfield , IN
Bickford Senior Living – Springfield , IN
- PMC - Project Management and Consultant Contract for (KOC) Kuwait Oil Company Lead a group of Piping Engineers and motivated the project team to takes full technical responsibility for interpreting, organizing, executing, and coordinating assignments.
- Plans and develops engineering projects concerned with unique or complex problems which have an important effect on major projects.
- Applies intensive and diversified knowledge of engineering principles and practices in broad areas of assignments and related fields.
- Perform and evaluate piping stress analysis (using CAESAR II Software) and review pipe stress report of junior engineers before submitting to the Engineering Manager for submission to client.
- Update and maintain pipe stress criteria as required by the project.
- I am assigned to handled midsize to large engineering projects, and usually coordinating the work of less experienced engineers, drafters and designers to complete the project engineering deliverables on time and within man-hours budget.
- Through the direction of the Project Manager, I also reviewed the design basis and scoping papers for all KOC - Kuwait Oil Company upcoming projects.
- Supervised FEED preparation by other engineering contractors and issue tenders for EPC contracts.
- Acted as an In-charge of all piping and pipeline commercial and technical review of EPC contractor bids and a technical review and approval of EPC contractors' design by the piping and pipeline group/team.
- Followed up material procurement and supervised construction and commissioning.
- Performed the pipeline flow assurance calculation and hydraulic modelling of the new flow lines incorporated in the existing pipeline network and optimized the pipeline network.
- Pipeline design and expansion/modification of Wafra Crude Oil Main Gathering Center (owned by Joint Operations between Kuwait Gulf Oil Company and Chevron Saudi Arabia) Firewater main/ring.
- Design and installation of 3 Diesel driven Fire water pumps and jockey pumps including diesel Fuel Tank Storage and Day tanks and piping as per NFPA 30.
- Selection, sizing and installation of Fire water monitors required in the project specification and scope of work.
Lead Piping Engineer06/1995
to 02/2001
Bickford Senior Living – Wabash , IA
Bickford Senior Living – Wabash , IA
Senior Piping Design Engineer04/1994
to 04/1995
Mercury Systems Inc.
Mercury Systems Inc.
- Project: Tenaga Nacional Berhad Sultan Iskandar Power Station.
- Accelerated power development Project, Package - "B", Pasir Gudang, under John Brown Engineering, UK.
Computer Aided Design/Draftin01/1994
to 02/1994
Bickford Senior Living
Bickford Senior Living
- CAESAR II v4.60 Pipe Flexibility and Stress Analysis, Phuket, Thailand, December 2005.
- Supervisory Essentials- Chevron Texaco, Mina Saud, Al-Zour, Chevron Texaco, Kuwait, December 2005.
- Mechanical Seal- Chevron Texaco, Mina Saud, Al-Zour, Chevron Texaco, Kuwait, December 2005.
- Vibration Basic- Chevron Texaco, Mina Saud, Al-Zour, Chevron Texaco, Kuwait, November 2005.
- Achieving Excellence- Chevron Texaco, Mina Saud, Al-Zour, Chevron Texaco, Kuwait, October 2005.
- Visual Basic Net-Microsoft Programming.Net- Chevron Texaco, Mina Saud, Al-Zour, Chevron Texaco, Kuwait, April 2005.
- Defensive Driving- Chevron Texaco, Mina Saud, Al-Zour, Chevron Texaco, Kuwait, April 2005.
- H2s Awareness- Chevron Texaco, Title: Time Management, Chevron Texaco, Mina Saud, Al-Zour, Chevron Texaco, Kuwait, May 2005.
- Presentation Skill- Chevron Texaco, Mina Saud, Al-Zour, Chevron Texaco, Kuwait, May 2005.
- Business Awareness- Chevron Texaco, Mina Saud, Al-Zour, Chevron Texaco, Kuwait, September 2004.
- Time Management- Chevron Texaco, Mina Saud, Al-Zour, Chevron Texaco, Kuwait, May 2004.
- Health, Environment and Safety Awareness- Chevron Texaco, Mina Saud, Al-Zour, Chevron Texaco, Kuwait, May 2004.
- Fire Extinguisher- Chevron Texaco, Mina Saud, Al-Zour, Chevron Texaco, Kuwait, April 2004.
- Hp/Lp Desalter Unit, Title: Design, Constructivelity and Operability, Parsons Engineers and Kuwait Oil Company, Altamer Building, Ahamadi, Koc, Kuwait, August 2002.
- Computer Programming, Title: Turbo Pascal Version 5.5 and 6.0, Hands on computer training center, Bacolod City, Negros Occidental.
Assistant Engineering Manager06/1993
to 12/1993
NKK/Kumpulan Juruteknik SDN BHD
NKK/Kumpulan Juruteknik SDN BHD
- Sales Gas Pipeline Project Design and Installation of Gas Transmission and Distribution Lines Projects: Sepang Lateral Gas Pipeline Lateral Gas Pipeline to Genting Sanyen Power SDN BHD Shah Alam (Phase 1)/North Klang Gas Distribution Line.
Senior Mechanical/Piping Design Engineer06/1992
to 04/1993
Bechtel Overseas Corporation
Bechtel Overseas Corporation
- Project: HTC Gushikawa Nuclear Power Plant IV.
STI, Systems Technology Institute – Clinton
- Toprogge Training, Title: Optimization of Cooling Water Circuits, Holiday Inn Hotel, Sultanate of Oman.
Piping-Mechanical Design Engineer07/1991
to 02/1992
John Holland SDN BHD
John Holland SDN BHD
- Project: Expansion of existing Loji Penapis Air (Drinking Water Treatment Plant), Telibong and design and construction of new booster Pumping Station in Kota, Kinabalu, Sabah, East Malaysia.
Senior Piping and Electro - Mechanical Engineer08/1989
to 08/1990
AL Marafik Construction Company, LLC
AL Marafik Construction Company, LLC
- Project: Riyadh Petromin Crude Oil Refinery Complex Expansion Project (Along Al-Kharj Road).
- Sogex Oman, Sultanate of Oman.
- 1st Positon - Piping/Pipeline (Gas.
NA
- IMTAC/Bruel and Kjaer, Denmark, Title: Vibration Monitoring and Analysis, Sheraton Hotel, Sultanate of Oman, September 1986 - September 1986.
- Kongsberg Gas Turbine Training Center, Title: Operation and Maintenance of three (3) Units of KG2x3 GAS Turbine Power Station for Prime Generation, Badi, Kongsberg, Norway.
Senior Piping/Pipeline (Gas) Design Engineer02/1986
to 04/1989
General Electric
General Electric
- Projects:.
- Ghubrah Gas Turbine power generation and desalination station phase I and II, Ministry of Communication Ministry of Electricity and Water - Design & Installation, Gas and Distillate fuel pipeline Design & Installation, Gas pipeline.
- Sultan Qaboos University Gas Distribution and Reducing Station - Design & Installation, Gas pipeline.
Design Engineer03/1982
to 02/1986
Project Owner Representative
- Responsible for reviewing and approval of equipment layout and piping (as per API RP14E) routing as per P&ID, piping stress isometrics and validate piping stress reports as per ASME B31.3, DNV-D-101 and NORSOK-L-002.
- The pipe stress reports/pipe stress analysis are prepared and submitted by BP's Engineering Contractor (Mustang Engineering, Houston) for our approval before the drawings are (IFC) Issued For Construction.
- Review and revised the piping stress analysis criteria which successfully reduced generous amount of man-hour requirement, completed the piping deliverables earlier than scheduled and over $250,000 savings in project cost.
- Perform hydraulic flow assurance calculation for riser pipes from the wellbores and pipelines to on-shore receiving (storage and processing) plant using PipePhase to calculate hydrates and wax formation that affects the flow.
- Perform over-all audit on all piping design and pipe stress analysis reports required and monitor the outstanding balance of Piping Design and Piping Stress deliverables.
- Pipe stress performed using CAESAR II v5.20 software and simplified stress calculation using charts, tables, monographs and manual calculations.
- Perform audit on all the Piping Design deliverables and monitor backlogs.
- Review rotating equipment specifications such as multi-stage gas compressors and nozzle loads to comply as per API 618 and equipment manufacturer requirement.
- Conduct spot check on administrative and engineering files to make sure that the project requirements are followed.
- Implement the recommendation of an independent third-party consultant (Petrofac) hired by BP to perform study on the effects of vibration induced by flow transients and slugging in our piping system.
- Review calculations performed for Blast Load, Transport Load and identify piping that requires temporary supports during load-out of the platform.
- Conduct weekly meetings with various sections such as Pipeline, Piping Design, Mechanical Equipment and Pipe Stress analysis for progress report update and to resolve problems encountered in the course of the engineering work.
- Review analysis report of catenary systems such as flexible marine risers (rigid and flexible) and umbilical cables under wave and current loads and externally imposed motions using OrcaFlex software v9.3c.
Senior Mechanical Engineer and Company Representative
- Wafra Oil Field and Mina Al-Zour Crude oil Terminal Completed various projects scope of works and piping and valve material specifications, contract drawings, project cost estimates to raise an AFE, review the bid documents, prepare bid evaluation report and make recommendation for the successful bidder.
- Successfully integrated the DOT 49CFR 192 and 195 requirement during the design phase and the construction phase as part of Chevron strategy plan.
- Successfully prepared of Hydro-Test plans and support the project team in completing the pipeline integrity test plans.
- Lead the project team in Route Analysis, Road Crossing selection/HDD Calculations and Design and design, and generation of Pipeline Alignment sheets for 20"Ø crude oil and 6"Ø CO2 pipelines.
- Led an engineering team to perform flow assurance and hydraulic simulation for existing crude oil trunk lines/transmission pipeline from Wafra to Mina Al-Zour and.
- Performed evaluation of the booster pumps capacity against the future increase in the Eocene and the decline in Ratawi crude oil production.
- Prepared a study of possible new pipeline to replace the existing 52 kilometers, 16" Ø trunk line due to excessive corrosion caused by the accumulation of sand dune under the pipeline.
- The study covers pipeline line sizing, hydrates and wax formation that would affect the lines crude oil transfer flowrates holdup during winter using PipePhase v9.2 and Pipeline Toolbox software.
- Worked in CPDEP Phase 2 (Chevron Project Development and Execution Process) when the project was put on hold due to uncertainty of the PNZ crude oil field concession/contract extension or renewal with the Saudi Arabian government.
- Managed and completed on time the installation of (Jiskoot) crude oil mixer complete with grabber/sampling system with the static mixer in the 36"crude oil export pipeline.
- Reviewed the technical submittal from contractor-AMECs (2008) preliminary study on the pipeline design, specification and procedures in sizing, wall thickness calculation as per code requirement, hydraulic calculation and pipe stress analysis for the two new (16"Ø and 20"Ø) 50 km crude oil transmission lines from Wafra to Mina Al-Zour.
- Completed the Wafra-Al-Zour jump-over manifold project on time and zero time lost due to accident.
- Performed and reviewed pipe stress and flexibility calculations and prepares reports using CAESAR II software package for comprehensive stress analysis requirement of the piping project as per ASME B31.3 and B31.4 codes requirement.
- Team member in developing the (SPCC) Plan - Spill Prevention Control and Countermeasure working on the mechanical equipment, piping design and specifications.
- Provide project justification and engineering.
- Completed the modification study and implementation of the oil-water separator to increase the efficiency of the oil-water separator at the 10 crude oil storage tanks.
- Managed the project from design, preparation of tender documents, bid evaluations, awarding the project and completed the project of replacing the 10 crude oil storage tanks ultra-sonic level gauges by new Radar level gauges.
- Reviewed Cathodic protection system design, specifications and calculations submittal, the cost (material/equipment and labour) for the supply and installation of both Impress Current and Sacrificial Anodes for my approval.
- Team member in the Pipeline Integrity and Reliability study of 53 year-old, 50 km long 16" and 10" carbon steel crude oil trunk line using the API 579 Fit for Service, RSTRENG and ASME 31G-Manual for Determining the Remaining Strength of Corroded Pipelines.
- Performed thorough identification process in determining if hazardous liquid pipelines, as well as facility piping and break out tanks, could affect a High Consequence Area (HCA) as defined by 49 CFR 195.450 (liquid pipeline, ASME B31.8), 49CFR192.903 pertaining to population class.
- Monitored the progress of the subcontracted 3rd party inspection company who performed Guided Wave Ultrasonic Inspection and reviewed/interpretation of the final summary and interpretation report of the inspection and developed our recommendation to the Asset Management team.
- Performed the scheduled contractor's weekly progress meetings with different contractors of various ongoing projects to monitor and identify problem areas that needs immediate attention and would delay the project.
PDO - Petroleum Development Of Oman, Ministry Of Petroleum – Any City
Education
Post Graduate Management Crash Course, Management for Engineers, Ateneo University, Manila Graduate School of Management: October 1985-
Bachelor of Science: Mechanical EngineeringOctober 1981St. Agustin College-
City,
StateMechanical Engineering Training and Seminars Attended:
*OrcaFlex Training, Mandarin Oriental Hotel, Kuala Lumpur, Malaysia, October 2014.
*Aspen HYSYS EHY 101: Process Modelling, Doha, Qatar, June 2014.
*CAESAR II v5.30-2011 Productivity Training "Pipe Flexibility and Stress Analysis"
OE Certification- Operational Excellence Regular Certification, Mina Saud, Al-Zour, Chevron Texaco, Kuwait, June 2006.
*Small Projects System Tools Training Course (US$20 Million and below), Mina Saud, Al-Zour, Chevron Texaco, Kuwait: April 2011ESSCOR Training Center-
City,
StateHelicopter Underwater Escape Training and Sea Survival, Venture Gulf Training Center, Doha, Qatar, April 2008, Valid until April 2011.
*H2S/Breathing Apparatus Awareness, Venture Gulf Training Center, Doha, Qatar, April 2008, Valid until April 2009, PipePhase v.9.1-Introduction and Advance training course, SimSci
OE Certification- Operational Excellence, Leadership Roles and Behaviour Session, Mina Saud, Al-Zour, Chevron Texaco, Kuwait, May 2005.
*Flowmaster 2 Surge Flow Prediction Course: December 2005-
City
Affiliations
Professional Mechanical Engineer, BEM - Board of Engineers Malaysia.
*Registered Professional Engineer.
*Certificate # 455F dated Dec. 31, 1995.
*Registered Mechanical Engineer, PRC Registration # 25327, 1982.
Accomplishments
- Supervision
Supervised and maintained [people, process, procedure] to ensure [positive result]. - Detail Drafting
Created detailed floor plan and shop fabrication drawings for projects involving stonework (marble, granite, ceramic tile) for assembly and installation. - Quality Improvement
Streamlined design development process and significantly increased production. - Management
Supervised quality assurance team of 4 technicians to ensure that final products met or exceeded design and customer expectations. - Problem Resolution
Collaborated with design and test development engineers to collect/analyze SPC data and resolve product/process issues. - Program Development
Conducted research which led to the development of [program].Reduced costs by [number] through development of new program. - Teamwork
Coordinated with clean rooms technicians and other engineering department staff to verify form, fit and function of pneumatic gas flow designs. - Mechanical Designer
Designed and maintained intricate fabrication and assembly drawings and 3D models of Applied Materials components utilizing AutoCAD's AME 3D modeling.
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Resume Overview
School Attended
- St. Agustin College
- ESSCOR Training Center
Job Titles Held:
- Lead Piping and Mechanical Engineer
- Project Engineer
- Lead Engineer Project Owner Representative
- Senior Piping Engineer
- Lead Mechanical Engineer - Piping & Pipeline projects
- Lead Piping Design and Pipe Stress Engineer
- Lead Piping Engineer
- Senior Piping Design Engineer
- Computer Aided Design/Draftin
- Assistant Engineering Manager
- Senior Mechanical/Piping Design Engineer
- Piping-Mechanical Design Engineer
- Senior Piping and Electro - Mechanical Engineer
- Senior Piping/Pipeline (Gas) Design Engineer
- Design Engineer
- Project Owner Representative
- Senior Mechanical Engineer and Company Representative
Degrees
- Post Graduate Management Crash Course, Management for Engineers, Ateneo University, Manila Graduate School of Management : October 1985
Bachelor of Science : Mechanical Engineering October 1981
OE Certification- Operational Excellence Regular Certification, Mina Saud, Al-Zour, Chevron Texaco, Kuwait, June 2006. *Small Projects System Tools Training Course (US$20 Million and below), Mina Saud, Al-Zour, Chevron Texaco, Kuwait : April 2011
OE Certification- Operational Excellence, Leadership Roles and Behaviour Session, Mina Saud, Al-Zour, Chevron Texaco, Kuwait, May 2005. *Flowmaster 2 Surge Flow Prediction Course : December 2005
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