Boiler & Maintenance Manager/Stationary Engineer Resume Example SHAW INDUSTRIES

BOILER & MAINTENANCE MANAGER/STATIONARY ENGINEER

Professional Summary

Diversified, Results-Oriented Manufacturing Management Professional with progressive experience in Automotive, Agriculture, Chemical & Pharmaceutical Mfg, Metal Stamping, Welding and Assembly, Railroad & OTR Shipping Receiving, CNC Machining & Injection Molding. I offer value added business solutions, problem solving, project management tools and techniques which are continuously improved to produce the best business practice and process excellence. I thrive in dynamic, challenging and fast-paced professional environments. Assertive & Enthusiastic with extensive knowledge of manufacturing and an unsurpassed worth ethic. I am a Dedicated and Effective Leader who excels at using proven methods and cutting-edge technology to successfully cut costs, streamline operations and increase productivity. Proactive in flagging and developing solutions for process inefficiencies. Applies strong analytical and critical thinking skills to solve complex operational problems. I offer thoughtful, comprehensive and constructive feedback to team members to promote productivity and company loyalty.

Core Competencies

Cultural Change & Succession Planning
Labor Relations
Proficient in Lean Mfg Methodologies
Techniques for an Empowered Workforce
Reports Generation & Analysis
Adept in ISO 14001,TS16949
Union,non-Union Environments

Headcount Balancing & Work Flow Optimization
Outstanding Safety Performance & TrainingTechniques
SAP, TQM, OEE, GMP
Conflict Resolution
Training, Coaching & Mentoring
Root Cause Analysis

Professional Experience

SHAW INDUSTRIESFRANKLIN, NCBoiler & Maintenance Manager/Stationary Engineer08/2010 to 09/2013

Execute manufacturing strategy to meet & exceed the operational performance metrics safety, quality, on time delivery, environmental, inventory, productivity and product cost.
Collaborate with local , state , federal agencies, corporate insurance / risk management to ensure the facility meets/exceeds regulatory compliance.
Facilitated the development and implementation of a computer based preventative, predictive maintenance and spare parts store program.
Developed strategy to maintain Boiler & auxiliary equipment to exceed state, federal & environment standards as well as all pressure vessels on site, estimated savings to the company $4,856M Exceeded safety goals, boiler area reached 2555 days incident free by implementing a safety awareness program and establishing short term and long term safety goals Direct maintenance activities on utility systems to provide continuous supply of heat, steam, electric power, gas, & air.

COSMACLINTON, TNProject Engineer / Shift Manager02/2007 to 07/2010

Established a culture of lean manufacturing and continuous improvement while providing operational leadership.
Implemented root cause and corrective actions to remove production constraints and improve product quality resulting in Improved through-put by 30% and overtime savings of approximately $567,000K annually Provide leadership, direction, guidance & training to production supervisors, skilled, technical and production employees in the automated contact and mig welding & assembly department.
Execute manufacturing strategy to meet and exceed the operational performance metrics safety,quality,delivery,inventory,productivity and product cost.
Developed a scheduling/planning strategy that eliminated on time delivery issues that realized a savings of $1.560m per yr.
Analyze and resolve problems relating to product quality,quantity,processes,materials,scrap,waste and personnel.

ALCOA INCALCOA, TNShift Manager12/2004 to 10/2006

Directed and supervised more than 30 multi skilled and production employees in the aluminum fabrication and rolling process.
Initiated load to furnace scheduling plan to reduce delays on the rolling line- generating a projected savings of $3.5m annually.
Developed a strategy to reduce damage to furnaces- resulting in a reduction of furnace downtime by 70% and a reduction in scrap by 10%.furnace repair of $9,000M Established programs to increase ergonomic and safety awareness, reducing recorded accidents by 20%.
Developed and implemented a plan to eliminate daily overtime with projected savings of $509,600K annually.

AK STEELMIDDLETOWN, OHShift Manager11/2002 to 07/2004

Directed and supervised skilled production operators, maintenance and technical repair crews for the aluminized coating line process.
Accountable for the planning and scheduling of production and manpower, monitoring of equipment to ensure safety, maintain quality and productivity.
Developed and implemented a plan for running difficult material generating a projected annual savings of $2.1m.
Facilitate safety,quality,housekeeping and production training of personnel .

DELPHI / GENERAL MOTORSDAYTON, OHProduction Manager / Project Engineer06/1993 to 10/2002

Supervised more than 300 production, maintenance employees in multiple manufacturing areas and processes including machining, stamping, injection molding, extrusion, welding,finishing and assembly.
Provided troubleshooting for equipment breakdowns, robotic failures, gaging malfunctions and specification discrepancies.
Managed 11 supervisors and responsible for all phases of plant operations in Plant Managers absence.
As a Special Projects Leader I implemented improvements to processes and practices that generated improved productivity, quality, efficiency and reduced or eliminated overtime, downtime, grievances and safety incidents through Cultural Change techniques and practices Engaged as a member of the continuous improvement team and assisted in implementing prototype production, process changes and analyzing performance data.
Developed and implemented a quality plan that realized a company savings of $1.4m annually.

Education

Automated Mfg, PsychologyScott Community College, Bettendorf, IA, US

Affiliations

Society of Manufacturing Engineers

Community Service

Senior Volunteer FireFighter & Trustee, Johnson St.Paris Fire Dept

Passionate Engaged Enthusiastic Visionary Honest Positive Intuitive Creative Charismatic Committed

Resume Overview

Companies Worked For:

SHAW INDUSTRIES
COSMA
ALCOA INC
AK STEEL
DELPHI / GENERAL MOTORS

School Attended

Scott Community College

Job Titles Held:

Boiler & Maintenance Manager/Stationary Engineer
Project Engineer / Shift Manager
Shift Manager
Production Manager / Project Engineer

Degrees

Automated Mfg, Psychology

Boiler & Maintenance Manager/Stationary Engineer Resume Example

Resume Score: 60%

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