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Sr. CAE Engineer Resume Example

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SR. CAE ENGINEER
Professional Summary

An engineer position in Mechanical Engineering with the commitment to vehicle and occupant safety with innovative technologies. Strong programming skills in PYTHON, C++, JAVA, TCL, and VB

Computer Analysis and Simulation with 15 years of experience in Automobile Engineering. Areas of expertise include Dynamics, FEA, and Programming. 

Detail-oriented [job title] with strong educational background in [area of study], supported by field research and professional work experience in [areas].

Professional [job title] with proven performance in sample analysis, report writing, regulatory compliance and documentation.

Skills
Personal Information
US Citizen
Work History
Sr. CAE Engineer, 12/2015 to 05/2016
GM – MI
  • Accomplished modeling and analysis of LS-DYNA FEA of battery pack subjected to impact pulses.
  • Completed simulation, data processing, and safety assessment with HYPERWORKS.
  • Developed post-processing automation program for LS-DYNA FEA using TCL scripts.
  • Developed a GUI of the post-processing with VB.
  • Completed random vibration and fatigue analysis of battery pack with ABAQUS and N-CODE.
  • Completed a modification of ABAQUS FEA model of a battery pack with HYPERMESH.
  • Worked as the contact person of CAE to test laboratory and international support team.

Sr. Research Engineer MI, 11/2013 to 11/2015
Waltonen Inc
  • Accomplished simulation projects and test data analysis of Blast Mitigation and Crew Safety with LS-DYNA.
  • Completed research on injury index values of FEA dummy in an energy absorbing seat with 5-point seatbelt using LS-DYNA.
  • Completed LS-DYNA multi-deformable-body FEA explicit model of vehicle structure, suspension, and energy absorbing seats.
  • Build computational models of 3D elements, contact surface, rigid joints, plasticity materials.
  • Developed a post-processing PYTHON program for LS-DYNA FEA analysis of blast seats in various impact loading cases.
  • Performed FEA analysis and provided recommendations to achieve the safety goal of the battery pack structures.
  • Played a key role in designing new battery packs that resulted in an optimized packaging structure.

Sr. CAE Engineer, 08/2013 to 10/2013
Tesla Motors – Fremont, CA
  • Participated Model-S/X safety design with CAE support.
  • Involved in the design, analysis, and test processes for the purpose of highest ratings of NHTSA NCAP and Euro-NCAP.
  • Completed Model-S/X pedestrian protection design and CAE simulation with LS-DYNA FEA models.
  • Participated in the head form impact test and injury index data processing.
  • Participated in the development of FEA automation for crashworthiness simulations.
  • Developed VB program of auto-generation of FEA models.

Sr. Engineer MI, 03/2013 to 08/2013
Upwind Technology Inc
  • Lead a team of CAE engineers and provided FEA tool training.
  • Completed a methodology study of 3-D airbag folding with HYPERMESH, LS-DYNA, and PAM-CRASH Sim-Folder.
  • Completed LS-DYNA FEA simulation of impact test of light casting panel structure for FORD Research Center.
  • Completed LS-DYNA and NASTRAN FEA simulations of impact and strength of door structures and door latches for FORD Interior department.
  • Completed FEA stress and mechanism analysis of an actuator gear box for WOORY Co.

Sr. Product Engineer MI, 06/2011 to 03/2013
TK Holdings Inc
  • Lead international CAE team of outsourcing projects.
  • Was responsible for CAE qualities, timing, and reports to design teams.
  • Provided CAE procedure training on tools, data presentation, and quality control, including HYPERMESH, LS-DYNA, vibrations, non-linear materials, and structural stress analysis.
  • Completed LS-DYNA FEA models of sled tests of crashworthiness and occupant protection.
  • Developed LS-DYNA system level crash-worthiness model of FEA dummy, seat, airbag, steering wheel, and seatbelt.
  • Participated in R&D of military vehicle occupant protection.
  • Completed LS-DYNA FEA model of an energy absorbing seat subjected to pulses of blast loads.
  • Participated in a R&D project of pop-up hood.
  • Develop a LS-DYNA FEA model to simulate dynamic response of hinge and hood when released.

Sr. Project Engineer MI, 07/2001 to 05/2011
Autoliv Inc
  • Completed LS-DYNA FEA models of structures and mechanisms of buckles, tongues, height-adjusters, retractors, pre-tensioners, brackets, and anchors.
  • Conducted strength assessments with non-linear plasticity deformations.
  • Made a significant contribution to PAB (Passenger Air Bag) FEA modeling.
  • Developed 2D-3D PAB program with EXCEL VBA to automatically create 3-D PAB shape from 2-D flat panels, and create 2-D panels from 3-D shape.
  • Completed ADAMS simulation of vehicle Roll-over motions.
  • Created multibody dynamics models for vehicle roll-over sled tests.
  • Completed ADAMS simulation of mechanical inertia sensor of a innovative retractor with position adaptive mechanism.
  • Supported the design with DOE optimization results.

Research Engineer, 03/2000 to 06/2001
Ford Motor – MI
  • Participated in the shift-quality team to improve designs of automatic transmission.
  • Created ADAMS multibody dynamics model of automatic transmission, engine mounts, and vehicle chassis.
  • Simulated various shift events and correlated with test results.

Education
Ph.D: Mechanical Engineering, Texas A&M University - College Station, Texas

Master of Science: Tsinghua University - Beijing
Engineering Mechanics
B.S: Engineering Mechanics, Tsinghua University - Beijing
Engineering Mechanics
Additional Information
  • WORKING STATUS: US Citizen
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Resume Overview

Companies Worked For:

  • GM
  • Waltonen Inc
  • Tesla Motors
  • Upwind Technology Inc
  • TK Holdings Inc
  • Autoliv Inc
  • Ford Motor

School Attended

  • Texas A&M University
  • Tsinghua University

Job Titles Held:

  • Sr. CAE Engineer
  • Sr. Research Engineer MI
  • Sr. Engineer MI
  • Sr. Product Engineer MI
  • Sr. Project Engineer MI
  • Research Engineer

Degrees

  • Ph.D : Mechanical Engineering ,
    Master of Science :
    B.S : Engineering Mechanics ,

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