Module 2 - focusing on FDA code of federal regulations (21 CFR part 820, Quality system regulation) for medical devices.
Module 3 - focusing on parts qualifications; supplier qualification and selection; sales and operation planning, and material management.
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Microsoft Office programs including Microsoft Project
CAD/ CAM Graphics (GIBBS CAM, ESPRIT CAM)
Oracle Agile PLM
Creative problem solving
Quality understanding for empowerment sustainability and Transformation (QUEST)Module 1 - focusing on individual development, listening skills, route cause investigation, problem solving, LEAN, communication, team work, collaboration, and constructive conflict.
Speak and read English fluently; Arabic (first language)
Manufacturing Engineer, 09/2014
to 02/2016 Philips Medical Systems – Highland Heights,
Develop assembly plans to implement continuous improvement utilizing Six Sigma methodology including Kaizen to reduce cost and time.
Provided technical expertise to support Root Cause Analysis (RCA) and CAPA implementation in fast paced cGMP and ISO driven manufacturing company Support operations by troubleshooting, providing technical expertise, and timely investigations for the closure of issues.
Map, Measure, Develop, and Implement best practices and continuous improvements on all products.
Leading the verification and validation of manufacturing processes and procedures for the release of new production systems including Equipment Qualification (EQ), Installation Qualification (IQ), Operation Qualification (OQ) and Process Qualification (PQ).
Responsible for tooling and process design; documentation; and utilizing Process Failure Mode and Effects Analysis (pFMEA) to identify necessary process controls.
Create and maintain process sheets, routings and work instructions for projects and product lines Created and approved technical review reports, drove ECOs for high priority projects.
Process Engineer, 07/2012
to 08/2014 Leggett and Platt – Elyria,
Develop assembly plans to implement continuous improvement projects including new processes to reduce cost and time while improving quality and resolving assembly issues.
Conduct time studies and cell calculation to decrease cycle time.
Maintain and implement 5S as well as Lean principles and practices in all assembly decisions.
Apply Kaizen strategies to improve operating standards.
Develop capital plans for replacing equipment and perform any adjustments and final testing to meet engineering specifications.
Responsible for manufacturing and installing commercial van parts such as sensors, shelving, and cabinets.
Design templates using AutoCAD to improve quality and efficiency of the production line.
Work with a team of assembly line technicians to improve quality and solve any issues on the floor.
Train and develop new and existing associates in areas such as safety, quality, and cost.
Design Engineer, 07/2009
to 05/2012 Fresh Electric – Cairo,
Designed main parts for washing machines and foam parts for product shipping.
Prototype assembly for new products and design improvements.
Perform Root Cause Analysis.
Create, test, and implement solutions with feedback from cross functional teams.
Identify cost reduction opportunities in products.
Create new product configurations; manage component obsolescence, and running changes.
Planning Engineer, Intern, 06/2005
to 08/2007 Ghabour Group – Giza,
Develop and manage detailed schedules covering activities the assembly process.
Prepare and manage overall master schedule integrating work breakdown structure using scheduling software.
Develop and update resource histogram displaying manpower and equipment weekly as required.
Track, monitor and forecast progress of all activities such as products, engineering documents, assembly status and construction of all discipline.
Evaluate allocation of resources and provide recommendations to maintain required progress.
Develop and implement plan versus actual progress charts.
Report and analyze deviations from plan.
Master's: Mechanical Engineering,
2017 Cleveland State University - Ohio
Six Sigma, MRP, Manufacturing Systems, Certified quality engineer
Bachelor of Science: Industrial Engineering,
May 2009 Alexandria University - Alexandria Industrial Engineering
Associate Degree: Electronics and System Control,
May 2003 Industrial Technical Institute - Alexandria Electronics and System Control