Industrial Engineer with Six Sigma Green Belt Certified and experience in Continuous Improvement and Quality
fields, looking forward to enhance skills, while making positive contribution to the organization.
Skills
FMEA
DMAIC
5 Why
5S
Value Stream Mapping
Kanban
Root cause Analysis
SPC, Gage R&R, Cpk
PPAP, Bill of Materials
Minitab
Advanced MS-Excel (solver) & PowerPoint
Auto CAD, CATIA
ARENA
Visio
Work History
Continuous Improvement Specialist01/2017
to 05/2017 Serta Mattress Co – Romulus,
Michigan
Performed time studies for the operations involved in IWC & Foam Encase line, measured downtime and
proper utilization of man power. Implemented Jigs to reduce the cycle time and improve the Quality.
Designed process layout for Mattress Building line to reduce the waiting time of operators by 12% and
increased the production rate of the line by 10%.
Planned the working procedure for customizable machine to increase production rate by 17%.
Created Value Stream mapping for the complete Product line. Identified and eliminated non-value added activities in the line by 5%. Introduced the Pull system and ensured that the flow is matching with the Takt time.
Setting up an Automatic replenishment system to supply daily production needs by using Kanban System.
Conducted observations for 8 lean wastes in the process to reduce the lead time and implemented 5 S and 5
Why's to solve the problems in the process.
Quality Engineer06/2014
to 07/2015 Bajaj Automobiles Pvt. Ltd – India
Performed and directed in-process inspections GO, NOGO, Gage R&R, and process capability studies to
assure process conformance and have reduced the non-conformance cost up to 5%.
Conducted Root cause analysis using FMEA, PFMEA, 5-Why's and implement corrective and preventive
actions.
Working experience with ISO 9001 QMS, TS16949 procedures and Created Standard Operating Procedures
(SOPs) for all manufacturing processes and supported PPAP documentation.
Responsible for continuous improvement initiatives and risk analysis using Lean Six Sigma methodologies and worked with Quality Improvement tools CAPA, PDCA, TQM, 5S, Kanban, VSM and
control charts. Worked with the MRP and BOM to optimize the inventory.
Implemented and maintain quality inspection plans for assembly. Develop, Edit and Recommend improvements to process, Control Plans, and Process Flows.
Quality Engineer - Intern10/2016
to 12/2016 BAFE Brass Aluminum Forging Enterprise – Ferndale,
MI
Performed time studies for Continuous Improvement of various operations.
Documentation of data for statistical analysis and implemented 5 Why's and PFMEA to solve the recurring
Quality problems.
Implemented standardized work procedures by preparing work manuals to operators.
Possesses sound knowledge of PPAP (Production Part Approval Process) documentation Supplier process
sign off and readiness verification i.e. complete tooled up and approval of supplier PPAP.
Education
Master of Science: Industrial Engineering2017Wayne State University-
Detroit,
MIGPA: 3.67
Bachelor of Science: Mechanical Engineering2014Jawaharlal Nehru Technological University-
IndiaGPA: 3.3
