A self-motivated, result driven, mechanical engineer with 16 years experience in aerospace and automotive industries, in various roles, with proven track record of increasing efficiencies and reducing costs. ·
5 years aerospace experience as a reliability engineer, software validation and verification for super first class seat and suites for international airline customer Etihad, Japan airlines etc.
8 years of experience in automotive, launching interior
products such as Console /Hard trim /Soft trim/Door trim, Restraints, airbag development
sled testing, vehicle crashes for FMVSS208 compliance
Worked as reliability engineer writing/conducting reliability test plans to include all assemblies in the seat and suite, single focal point for all suppliers related reliability activities across the whole company. Lead efforts conducting root cause analysis reports for in field failures. Streamlined and lead all actuation supplier activities for all LRU's (Actuators, Bladders, Suite control unit). ·
Conducted FMEA, Intrinsic Hazard analysis, System software analysis (SSA), Maintainability analysis, HALT/HASS testing, FRACAS and failure review .
Lead software, hardware validation and verification activities between various suppliers' i.e. LANTAL pneumatic cushion systems, Panasonic, SCU following RTCA-D0178B, Boeing, Airbus specifications.
Write test plan/reports and conduct environmental testing as per DO-160E to meet airbus requirements.
experience with actuation system development.
Worked in direct liaison with aerospace customers (Etihad, JAL), suppliers (Crane, WASP, Lantal) and OEMs (Boeing, Airbus) to provide customized Airlines software (Etihad, JAL, QATAR) meeting RTCA D0-178B, Airbus, Boeing requirements.
software between various suppliers (ICD), Software integration between
Panasonic IFE software, WASP SCU software and actuation software.
Identified, Analyzed Developed and engineered cost reduction ideas, implemented them on current products.
Orderly documentation of cost reduction ideas generated by conducting workshops.
Developed innovative processes to cost reduce and resolve product development manufacturing issues.
Develop test procedures, test plans to conduct verification and validation of cost reduction ideas.
Established Return packaging process for cost reduction efforts.
Worked as product engineer for interior systems in designing and releasing door trim module /hard trim/Console/Soft trim carpet / floor mats /shelf trim panel/ Restraints. ·
Lead weekly design meetings with suppliers to meet timing and best practices/Coc recommendations. ·
Supported launch at Chrysler plant during vehicle builds. ·
Designed and developed door trim panel as per best practice guidelines to meet New FMVSS214. ·
Cost Reduction: Conduct workshops to reduce cost of existing products. ·
Designed and released interior components like floor carpet, console, and shelf trim panel using CAD. ·
Developed PFMEA, DFMEA, DVP&R, and PPAP. Write Pre-source packages. · Finalized design work with the PDO/supplier/Manufacturing to meet design requirements and deadlines. ·
released engineer for driver, passenger airbag and inflatable knee blockers,
occupant Restraint controller(ORC), remote Access sensor, 3-pt belts, 5 &
6-point racing harness, Pretensions, Seat belt Load limited, firing times.
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