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Highly analytical and skilled CAE expert with 15+ years experience in the automotive industry familiarized with all-wheel and 4X4 drivetrain systems. Expertise in developing mathematical and physical models to validate the design in concept development.Superior problem-solving ability with a deep understanding of CAE tools such as Hypermesh, ABAQUS, MSC. MARC ,FEMFAT, MSC ADAMS, MASTA, Kisssoft, LDP, Gleason Cage, and Transmission 3D.
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Ford Motor Company Us – Ann Arbor, MI,
- Responsible for bearing designs for the serial production powertrain systems. Worked, integrated with the suppliers, customers, MPT product development and purchasing teams to achieve the optimum design
- Finalized SOR for bearings and reviewed test report from the suppliers and defined internal test procedures and supported testing activities
- Developed CAE analysis methods for the gears, bearings, shafts and shift system
- Maintained CAE software and hardware system, to make sure the effective utilization of hardware and software resources
- Trained interns and junior engineers
Polaris Inc – Frederick, MD,
Developed and tested the FEA models of concept designs for operating condition effects and life prediction of powertrain components.Proposed the necessary modifications based on calculation results to achieve low-cost high-performance components to meet customer needs.
- Led CAE activities from concept to serial production for the products such as K2xx,31xx,RPU,Nissan, and E-drive
- Led CAE activities for platform projects such as e3k clutch and global clutch
- Performed planetary system diagnostic analysis for life and NVH related problem
- Developed hypoid gear set using Gleason Cage and Transmission 3D
- Performed noise diagnostics for the beveloid gear system
- Developed CAE analysis methods for the gears, bearing, shafts and shift system
- Maintained CAE software and hardware system, to make sure the effective utilization of hardware and software resources
- Trained interns and junior engineers
Nucor Corporation – Pompano Beach, FL,
Performed durability and optimization analysis for the automotive powertrain systems such as engine block, transmission, and transfer case.Played a lead role in developing software tools to automate the modeling procedures.
- Durability analysis for I4 and V6 engines using ABAQUS
- Durability Analysis for transfer case housings
- Nonlinear DOE based multidisciplinary optimization
JMC Automotive Design – City, STATE, Performed interior and exterior design and detailing of truck cabin using IDIAS surface modeling and technical support for prototype lab.
- KK range bracket redesign during 2008- Strong performance under pressure
- WK ballramp test failure in 2010-Mathematically demonstrated the root causes for ballramp field failure and proposed the robust design solutions
- E-drive redesign in four weeks during 2011-Led housing, diff and parking pawl calculations
- DM Axel field failure root cause analysis in 2013-Led the calculation team
- Nissan high speed test failure during 2014 -Root cause analysis and redesign of the test setup
CEG, Anna University - Chennai, Tamil Nadu
Manonmaniam Sundaranar University - Tirunelveli, Tamil Nadu
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School Attended
- CEG, Anna University
- Manonmaniam Sundaranar University
Job Titles Held:
- Subject Matter Expert - Bearing/CAE
- CAE Engineer
- Powertrain Project Engineer
- Design Engineer
Degrees
- Master of Engineering
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