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CAE Engineer/ SME Resume Example

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CAE ENGINEER/ SME
Professional Summary

Highly analytical and skilled power-train CAE Engineer with 12+ years experience in the automotive industry familiarized with all wheel and 4X4 drivetrain systems. Expertise in developing mathematical and physical models to validate the design in concept development.Superior problem solving ability with the deep understanding of the CAE tools such as Hypermesh, ABAQUS, MSC. MARC ,FEMFAT, MSC ADAMS, MASTA, Kisssoft, LDP, Gleason Cage and Transmission 3D.

Core Qualifications
  • Nonlinear Finite Element analysis
  • Powertrain NVH analysis 
  • Multibody Dynamic analysis 
  • Multi-disciplinary optimization analysis 
  • Fatigue and failure analysis  
  • Bearing design, analysis and testing
  • Gear design, analysis and testing
  • 8D and 5 why root cause analysis
  • Powertrain component design 
  • Works well in the diverse team environment
  • Technical directions and process strategy
  • CAE hardware and software  management
  • Engineering team leadership
  • Complex problem solver 
  • Strong decision maker
  • Technical project management
Experience
CAE Engineer/ SME
March 2007 to Current Magna Powertrain － Troy, 48084
Developed and tested the FEA models of concept designs for operating condition effects and life prediction of powertrain components.Proposed the necessity modifications based on calculation results to achieve low cost high performance components to meet the customer needs. 
  • Responsible for bearing designs for the serial production powertrain systems. Worked, integrated with the suppliers, customers, MPT product development and purchasing teams to achieve optimum design.
  • Finalized SOR for bearings and reviewed test report from the suppliers and defined internal test procedures and supported testing activities
  • Led CAE activities from concept to serial production for the products such as K2xx,31xx,RPU,Nissan, and E-drive
  • Led CAE activities  for platform projects such as e3k clutch and global clutch 
  • Performed planetary system diagnostic analysis  for life and NVH related problem
  • Developed hypoid gear set using Gleason Cage and Transmission 3D
  • Performed noise diagnostics for the beveloid  gear system
  • Developed CAE analysis methods for the gears, bearing, shafts and shift system 
  • Maintained CAE software and hardware system, to make sure the effective utilization of hardware and software resources
  • Trained interns and junior engineers
Powertrain Project Engineer
April 2005 to March 2007 Detroit Engineered Products/Nuvent Technologies － Troy, MI
Performed durability and optimization analysis for the automotive powertrain  systems such as engine block, transmission and transfercase.Played a lead role in developing software tools to automate the modeling procedures. 
  • Durability analysis  for I4 and V6 engines using ABAQUS 
  • Durability Analysis for transfercase housings
  • Nonlinear DOE based multidisciplinary optimization  
Design Engineer
July 2004 to April 2005 JMC Automotive Design － Chennai, Tamil nadu Performed interior and exterior design and detailing of truck cabin using IDIAS surface modeling and technical support for prototype lab.
Key Contributions
  • KK range bracket redesign during 2008- The strong performance under pressure 
  • WK ballramp test failure in 2010-Mathematically demonstrated the  root causes for ballramp field failure and proposed the robust design solutions
  • E-drive redesign in four weeks during 2011-Led housing, diff and parking pawl calculations
  • DM Axel field failure root cause analysis in 2013-Led the calculation team 
  • Nissan high speed test failure during 2014 -Root cause analysis and redesign of the test setup
Education
Master of Engineering : Mechanical Engineering Design, 2004 CEG, Anna University － Chennai, Tamil Nadu, India
Mechanical Engineering, 2002 Manonmaniam Sundaranar University － Tirunelveli, Tamil Nadu, India
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Resume Overview

Companies Worked For:

  • Magna Powertrain
  • Detroit Engineered Products/Nuvent Technologies
  • JMC Automotive Design

School Attended

  • CEG, Anna University
  • Manonmaniam Sundaranar University

Job Titles Held:

  • CAE Engineer/ SME
  • Powertrain Project Engineer
  • Design Engineer

Degrees

  • Master of Engineering : Mechanical Engineering Design , 2004
    Mechanical Engineering , 2002

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