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Manufacturing Engineer Resume Example

Resume Score: 80%

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MANUFACTURING ENGINEER
Professional Summary

Results driven, electronics manufacturing specialist with technical bachelors degree and 19 years experience. Highly efficient, capable of adapting and able to handle multiple tasks in a fast-paced, changing environment.

Work History
Manufacturing Engineer, 10/2017 - CurrentCompany Name, City, State
  • Work with TR3 program team to identify, evaluate, acquire and implement multiple automation solutions
  • Collaborate with cross functional team to identify and resolve issues prior to production on F-35 CCA build
  • Identify issues with prior thermal reflow profiles and create solutions tailored to work within complex constraints
  • Identify and execute solution options for specialty rework and assembly
  • Conceive and Implement solutions to issues encountered in component prep operations
  • Communicate with program engineers and planners to ensure customer needs are being met
  • Complete complex rework in Specialized Circuit Card Assembly Rework lab
  • Target improvement opportunities on circuit card assemblies
  • Interface with cross functional teams on developing and improving processes and workflows
  • Identify defects and other issues and work towards addressing and fixing root cause
  • Work directly with program engineers on various special projects to meet customer needs
  • Train and support assemblers and technicians on unique processes
  • Operate various pieces of manufacturing equipment to complete specialty assembly
  • Meet with cross functional program team identifying potential failures (PFMEA) and analyze ways to mitigate risk
Operations Manager, 02/2016 - 10/2017Company Name, City, State
  • Oversee all manufacturing and supporting activities for electronic PCB and CCA assemblies
  • Involved in and oversee all phases of manufacturing including planning, generating quotes, ordering materials, tooling, programming, automated assembly, manual assembly, test, quality control, and packaging
  • Responsible for all circuit card manufacturing engineering
  • Plan and guide manufacturing from concept to completion
  • Operate, maintain, and repair manufacturing equipment
  • Anticipate and identify production facility and equipment limitations and directly resolve issues
  • Analyze defects to reduce rework and repair time
  • Plan and manage production schedule for PCBA/CCA contracts to achieve company and customer needs
  • Train and oversee employees working in manufacturing department
  • Interface with upper management on status as needed
  • Communicate directly with customers to address design issues and product improvements
  • Collaborate with electrical, mechanical, computer, and aerospace engineers for product design and improvement
  • Implemented policies and standard operating procedures for continuous improvement
Surface Mount Operator, 10/2005 - 02/2016Company Name, City, State
  • Responsible for all aspects of automated production at high mix, high volume contract manufacturing facility
  • Conceive, implement, and document processes for new products
  • Sole operator of surface mount equipment at the Indiana facility manufacturing contract PCBA and CCA Responsible for setup/tear down, in-line programming, operation, maintenance, calibration and repair of a multiple machine Philips/Yamaha pick and place line
  • Operated other SMT equipment consisting of various MPM screen printers, Heller and Conceptronics ovens, EFD dispensers and Kik thermal profiling equipment
  • Communicate directly with customer engineering on prototypes, current production, and legacy products to resolve issues and improve products
  • Design and modify fixtures to build new prototypes
  • Follow available documentation such as bill of material, circuitCAM drawings and schematics to build product
  • Building and inspecting products to IPC 610F Class 2 and Class 3 standards
  • Use thermal profiling equipment and material data sheets to determine oven reflow temperatures for new products and to improve existing products on both lead and RoHs compliant assemblies
  • Apply root cause analysis to reduce defects and improve process indicators Feedback necessary information to appropriate individuals involved with product
  • Follow work instructions, maintenance logs and reference documents as per company's ISO-9001 certification
  • Observe proper handling of product in an ESD controlled environment
  • Operation of additional automated assembly equipment such as board router, board wash, and pem insertion
  • Work to resolve issues, improve efficiency, improve processes and helping in other departments including test,manual assembly, shipping, receiving, maintenance, and quality assurance
  • Responsible for shutting down the facility on a daily basis
  • Involved with training and direction of other employees to assist in surface mount operations
  • Work with management to identify, receive, install, and implement new equipment
Education
Bachelor of Science, Electromechanical Technologies, 02/2020
Excelsior College - City
Associate of Applied Science, Electronics Engineering Technologies, 06/2002
ITT Technical Institute - City, State
Certifications

J-STD-001 Certified

Skills
  • Proficient multi-tasker
  • Experienced in a wide variety of production equipment
  • Able to work efficiently without supervision
  • Adept at improving proficiency
  • Competent in production at all stages
  • Proficient at working and leading in a team
  • Accomplished at thermal profiling
  • Dedicated to improving processes
  • Skilled at performing root cause analysis on defects
  • Capable of obtaining creative solutions
  • Fast learner who faces new challenges
  • Good at prioritizing and reducing bottlenecks
  • Able to guide production from concept to completion
Accomplishments
  • Greatly improved processes on multiple mass quantity legacy products resulting in turning products from a loss leaders to a major sources of profit
  • Lowered surface mount production time from 295 hours to 13.5 hours per 17,500 piece job on a large volume multiple run product by focusing on bottlenecks and manually optimizing placement program, increasing profit by $1,000,000+ annually
  • Reduced DPMO of a multiple revision prototype product from 7919 to 386 dramatically reducing rework time by using thermal profiling equipment and improving solder print quality only
  • Lowered production time by approximately 30% and and rework time by over 1000% on a very heavily populated complex product by continually implementing minor improvements
  • Installed and repaired multiple pieces of unfamiliar antiquated computer based test equipment without documentation or technical support
  • Extended the functional lifespan of existing surface mount equipment by personally refurbishing worn parts deemed too expensive to replace
  • Conceived, designed, created, and implemented equipment modifications to accomplish placement of 0201 package components even though machine was designed to place 0402 and larger parts
  • Maintained a 98% average of first article inspection pass rate for multiple consecutive years
  • Designed, and fabricated low cost closed loop deionized water production board wash to eliminate costly labor involved in hand cleaning of PCB/CCA assemblies in commercial, low reliability environment
  • Identified issue, then worked closely with cross functional program team to resolve issue on F-35 hardware
  • Implemented process improvement in specialty rework lab resulting in recurring $120,000 annual cost savings
  • Identified, proposed, and executed process change resulting in specialty rework time reduction from three months to seven hours on F-35 program
  • Proposed, then worked with team to execute process to install RF fence reducing production time by approximately 70 days, allowing company to earn milestone and win contract
  • Created lead forming solution for NASA Orion Audio program enabling build to avoid three month delay and $12,000 cost for custom tooling
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Resume Overview

School Attended

  • Excelsior College
  • ITT Technical Institute

Job Titles Held:

  • Manufacturing Engineer
  • Operations Manager
  • Surface Mount Operator

Degrees

  • Bachelor of Science , Electromechanical Technologies 02/2020
    Associate of Applied Science , Electronics Engineering Technologies 06/2002

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