Manufacturing Engineer Resume Example Capstone Turbine

MANUFACTURING ENGINEER

Summary

Experienced Engineer Professional with strong experience and knowledge on Quality, Supplier Quality, Continuous Improvement and Lean Manufacturing. Specially skilled on improvement projects management and implementation. Certified AS9100 Auditor and Six Sigma Courses.

Highlights

Procedure development, documentation and improvement implementation
Lean manufacturing
Analytical and Problem Solving Skills
Team Building and Project Management
Process improvement analysis and implementation

Supplier Quality monitoring and improvement of performance
Electronic data bases and excel macros design and implementation
QMS (Internal and External) Audits and Verification Actions.
Planing and Control of results.

Accomplishments

Boosted Company Supplier Performance by 12% annual performance improvement through a Supplier Monitoring System and Strategy. (Supplier Base of 800 suppliers)
Contribute with a team to a $1 Million Annual Savings trough a Reman Process Implementation by defining rework processes and work instructions.
Streamlined Communication System within Middle Management by Implementing Gemba System.
Contribute with a annual savings of $50,000 by Designing, Developing and Implementing a Electronic Build Book System (Travelers and Traceability Documents) Paperless 100% Digital.

Experience

Manufacturing Engineer Jul 2015 to Current
Capstone Turbine － Chatsworth, CA

Document and develop work instructions based on drawings product requirement.
Train Personnel on work instructions created to ensure the tasks were rightly performed and determinate any additional actions, tools or skills required for the task.
Streamline and document cross functional process flow for all production lines and monitor and implement all changes required.
ECO review and sign related to the Manufacturing function. (Bill of materials verification and modification required for the ECO implementation)
Apply continuous improvement methods such as lean manufacturing to enhance manufacturing quality, reliability, and cost effectiveness.
Participation in Kazen Events to build all documentation required to perform all process. Building relationships between Engineering and Operations.
Perform Kaizen events to draft and creation of process improvements and team building to implement improvement.
Collaborated with cross-functional teams to draft project schedules and plans.
Draft action plans and led meetings for process improvements projects, review and management of project status, goals and objectives.
Delivered status reports to middle management for planning purposes.
Design, develop and verify an electronic system for travelers and checklist necessary to document all the process and complete Build Books per Customer and certifications requirements.
Develop a Gemba process to enhance communication within middle management for problem solving and risk assessment and control.
Implement 6S process across two facilities including all stages of Design, Training, Implementation, Sustain and Audit of the actions implemented for a efficient and health work environment.
Preparation of Production Packages for two process line to be analyzed for Out Sourcing as a cost reduction project for Strategic Sourcing.
Design and Develop Excel Macros and Data Bases for internal process performance monitoring and automation of data for process analysis.
SAP Manufacturing Documentation Management and Release.

Supplier Quality Engineer Mar 2013 to Jul 2015
MEGGITT － Simi Valley, CA

Supplier Monitoring, all processes related to Supplier Performance, Risk Management, Supplier Assessment and Improvement of Performance. (800 Supplier Base)
Perform quarterly reviews and evaluation to the ASL and define strategies for supplier performance, implementation of actions and verification of results. (12% annual improvement of supplier performance)
Supplier Portal Administration, design and development of Supplier Platform for Performance reporting and supplier approvals using an on-line based system. (Outsurced System managed internally).
On-site audits based on ISO9000:2008 and AS9100 Rev C requirements, customer requirements and ASQR. Evaluation audits, approval audits, product/process audits and development audits. Follow up actions and SCAR closing.
Non-conformances management; construction, issuance, design, review and approval of control plans, get well plans, SCAR's, quality alerts, supplier non-conformance reports, MRR's, MRT's, PFMEA/DFMEA.
Supplier Audit Team Management; coordinate a 5 person audit team, supplier selection, audit schedule, review and approval of audit reports, review and approval of audit SCAR's.
Supplier KPI's management; report, process and deployment of Key Performance Indicators for Supplier Base. Develop Action Plans to Improve Overall KPI's related to Supply Chain.
Participate and respond to Customer Audits related to the Supplier Quality System and Policies with successful results and feedback from Customers as Boeing, Airbus, Rolls Royce and Honda.
ASL maintenance; qualification, approval and recertification of suppliers. Capacity and Capability Assessments. Monthly ASL reviews and maintenance and supplier rationalization.
Assigned to develop complete Monitoring System for Supplier Metrics. (OTD,DPPM and Spend) This project was new at Meggitt and it was developed from scratch.
Development of Supplier Scorecard System (From scratch).
Ship to stock and Delegate Inspection Program Management.
Source Inspection Program Management.
Support to the Production Lines to Manage Supplier Quality Issues.

Sr Inspector FAI Department Jul 2011 to Mar 2013
KAVLICO － Moorpark, CA

FAIR Inspector for several customers. Full FAIR, Delta FAIR, Component FAIR.
AQL Design for Inspection sampling record.
Use and programing of CMM Machine (Brown & Sharp MicroVal) Final Assemblies of Custom sensors.
Receiving Inspection of Purchased Parts using all appropriate and accurate tools (calipers, gages, high gages, micrometers, indicators).
In process verification of product based in routers instructions and specifications.
Issuance and Analysis of Rejection for Receiving, In process and Final Inspection Activities, use of Rejection Reports/Tags and analysis for disposition.
Use of ERP System for Transactions and Status Changes.
Use Quality Assurance Tags, Stamps and Stickers.
MRB cage administration and coordination.

CMM Room Inspector Apr 2011 to Jul 2011
Talley Actuators － Simi Valley, CA

FAIR Inspector for several customers. Full FAIR, Delta FAIR, Component FAIR.
AQL Design for Inspection sampling record.
Use and programing of CMM Machine (Brown & Sharp MicroVal) Final Assemblies.
Receiving Inspection of Purchased Parts using all appropriate and accurate tools (calipers, gages, high gages, micrometers, indicators).
Heat Treat inspection.
Quest vendors process.
Final inspection for 100% of badges inspection.
Construction and Analysis of Inspection Discrepancy Report for future disposition.
Use Quality Assurance Tags, Stamps and Stickers.

QA Supervisor and CMM Inspector May 2010 to Mar 2011
Poly-Tainer － Simi Valley, CA

Construction of First Article Form for Blow Molding Works.
Daily Production's In Process Inspection.
AQL Design for Inspection sampling record.
First Run Approval for Silk Screen Department.
Product's Inspection with accurate equipment (calipers, gages, high gages, micrometers, indicators).
Quality Shift management Blow Molding and Silk Screen Departments. Decision making for daily issues and ongoing quality issues resolution.
In process inspection with CMM Machine (Brown & Sharp MicroVal) for blow molding tools.
Polymer Containers Final Inspection.
QA Inspectors team coordination.

Project Planning and Control Manager Oct 2005 to Apr 2010
FOSDEH － Honduras, Central America

Management of a Team of 15 professional individuals to perform and implement objectives defined on Social Projects financed by International Cooperation.
Definition of objectives, planning of activities, resources distribution and control of results for International Cooperation Projects focused on Poverty Reduction.
Budget planning and financial administration to ensure impact of result across low income communities.
New project designs and presentation to Cooperation Parties based on International Agency's Requirements.
Planning and control of activities based on planning design, verification of results and validation of strategies implemented.
Project evaluation development including the construction of final reports and evaluation meetings with International Agencies.
Annual and quarterly evaluation and planning meetings with Executive Staff to define organization strategies and areas of focus and ensure Project Definition compliance.
Monitor documentation and socialization for analysis of impact trough social media and press.
Design and implementation of electronic monitoring system for project's objectives and goals and documentation of impact.

Professor Jun 2003 to Apr 2010
Honduras Catholic University － Honduras, Central America

Total Quality Control for Industrial Engineering.
Statistic Quality Control for Industrial Engineering.
Planning and Assurance of Quality.
Operations Management.
Process Engineering.

Education

Master of Science, Project Management 2008 Honduras Catholic University － Tegucigalpa, Francisco Morazan, Honduras

Magna Cum Laude Award

Graduated with Distinguished Award.

Associate of Science, Quality Control and Assurance 2004 Honduras Catholic University － Tegucigalpa, Francisco Morazan, Honduras

Bachelor of Science, Industrial Engineer 2002 Honduras Catholic University － Tegucigalpa, Francisco Morazan, Honduras

Certifications

AS9100C Lead Auditor Certified Dec 2014

Skills

Office Equipment: PC, FAX, Copier, Scanners, Camera, Calculator, Phone, Printers, Audio Reproducers, Tablets.

Software: Microsoft Office 2010 (Word, PowerPoint, Visio, Project), Talented Skills on Excel Macros, Reports and Data Processing, Outlook, Quadra Check, SPSS, CAD/CAM Softwares.

Measurement Equipment: CMM machine (Brown & Sharp MicroVal), Faro Gage, Micrometer, Calipers, Rockwell Hardness, Gages, Indicators, High gages, Optical Comparator, Rockwell Hardness Tester.

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Manufacturing Engineer Resume Example

Resume Score: 90%