Organized Manufacturing Engineer with 4 years of experience. Deadline-oriented and successful at slashing costs without sacrificing quality. Dedicated to high-quality leadership with expertise in Medical, Automotive, Renewable and Pharmaceutical Industries. Extensive background in NPI and Operations engineering. Aggressive at identifying and resolving inefficient procedures and processes.
Skills
Minitab
Project Management
Customer Service
Troubleshooting
Data management
Machine diagnostics
Quality controls
Internal Audits
Supplier Performance Management
Process Management
ISO 9000 standards
Materials review
Non-Conforming Materials Process
Inspection Methods
Root Cause Analysis
Continuous Improvement
Servicing
Manufacturing Processes
Improvement Initiatives
Education
Wayne State UniversityDetroit, MichiganExpected in 05/2018 – –Master of Science:Industrial Engineering - GPA:
Jawaharlal Nehru Technological UniversityHyderabad, TelanganaExpected in 05/2015 – –Bachelor of Technology (Honors):Mechanical Engineering - GPA:
Work History
Abb Ltd - Manufacturing Engineer Burlington, IA, 08/2020 - Current
Lead, managed, and reported on progress of assigned team in achieving and maintaining operational efficiency and effectiveness through Key Performance Indications (KPIs) such as FPY, DT, FY, Rework% and scrap.
Provided direct supervision of production employees in 4 assembly line areas for second shift and updated status at end of shift to ensure execution of production schedule.
Provided Training to operators on new processes and developed line balancing solutions based on training outcome.
Actively participated in creating, maintaining, and improving manufacturing processes for assigned assembly lines.
Ensured compliance and adherence to SOPs, processes, and practices while maintaining company quality standards by working with training team.
Assigned training of manufacturing personnel and reviewed training certifications upon completion.
Ensured all employees training is completed on-time.
Lead projects to improve operations with regards to quality, efficiency, and delivery by working with MEs and AMEs across both shifts.
Collaborated cross-functionally with other departments and shifts to support production, engineering, and quality-related activities.
Identified areas of risk (ie staffing, equipment, space allocation, resources) and readily worked with HR to resolve issues.
Interviewed, employees as required to meet project timelines and customer expectations.
Danaher - Manufacturing Process Engineer Buffalo Grove, IL, 09/2019 - 07/2020
Implemented automated downtime capturing which has resulted in overall 20% improvement in OEE and ongoing development of predictive maintenance initiatives.
Developed automated solutions for creation of spare parts catalog, calibration tracking and actions tracking by using Excel VBA.
Performed Lot History Record (LHR) reviews of manufactured production lots across four lines.
Responsible for documenting, investigating, and executing activities related to non-conformances reports (NCRs) and CAPAs.
Developed and Implemented KPI’s specific for each piece of equipment to determine equipment life cycle and preventative maintenance schedules.
Performed process validations on all automated equipment assembly lines.
Reduced equipment related downtime by supporting engineering in creating, maintaining and tracking failures by using 8D.
Reviewed process requirements and evaluation of equipment and systems to ensure deliverables are met.
Assisted with production planning and supported coordinating production activities working with Production and Manufacturing leads.
Provided technical guidance and systems and automation training to production and maintenance teams.
Created and Maintained PFMEA, PFD and Control Plan activities for each project.
Troubleshooting of automated equipment related to electrical, PLC, and vision systems.
Implemented Just-in-Time (JIT) strategy to optimize throughput and lower warehouse costs by as much as 17%.
Managed implementation of Barcoding System across shop floor and vendors sites to improve order traceability, Shipping and inventory accuracy.
Provided input to NPI processes and design teams in design and development of highly complex medical devices.
Served as technical resource in process development, process/equipment troubleshooting, process optimization/scale-up, and technology transfer in Sterile Injectables and Nebulizer areas.
Quality lead for 12 New Product developments, including tooling confirmations, FAI (First Article Inspection), DHR reviews, Risk Management, FMEAs, DFMs, supplier management activities, NCs and CAPAs.
Verified all recommended risk control measures are identified during risk assessment process have been effectively implemented.
Supported audits from external regulatory agencies (FDA, BSI, JPAL) and customers.
Planned, coordinated and executed design verification testing to directly support master verification plan.
Participated with engineering team to establish and review FMEAs.
Initiated and completed root cause investigations and issues SCARs for supplier related issues.
Clearly presented information to Regulatory Affairs to minimize Regulatory Agency questions.
Supported customer complaint analysis and post market surveillance activities.
Generated and approved change requests associated with new design development projects.
Hyatt Hotels Corp. - Engineer Huntington Beach, CA, USA10/2018 - 02/2019
Lead -WIND LOAD FIXTURE to evaluate, design, acquire components and material to build fixture, build fixture, validate and release fixture.
Assisted in all phases of product-development lifecycle, from conceptualizing new product ideas through sketching, creating models, developing engineering designs, prototyping, testing, supporting production and rolling out new and improved products.
Accomplishments
Documented and resolved leak test issues which led to increase in operational performance by 3%.
Collaborated with cross functional teams in the development of KPIs and presented them to executive management.
Supervised team of 10 staff members.
Used Microsoft Excel to develop inventory tracking spreadsheets.
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