Industrial Engineer Resume Example

• Capacity and Throughput analysis of the current & future states paint facility
• Applied Theory of Constraints (TOC) to identify, mitigate and manage bottlenecks
• Simulation of the paint facility in Arena for bottleneck and throughput analysis
• Historical data collection, process mapping & data benchmarking

• Instructor - Engineering Graphics and Design Lab (CATIA V5 & Auto Cad)
• Instructor - Manufacturing Methods and Materials Lab

• Time and Motion study of the activities performed in a poultry processing plant
• VA/NVA analysis to reduce avoidable delays in the workplace
• Motion and time data collection of the activities for the study
• Elemental analysis of the motion data for time study

Lean Six Sigma: ·

• Prepared process KPI dashboards for real-time monitoring
• Created Value Stream Maps (VSM) of weld process line and reduced the 15% lead time using lean tools
• Implemented 5S in the welding and fabrication shop
• Implemented Kanban in the material packaging and delivery
• Applied SMED in water wall manufacturing and reduced the setup time by 15%
• Simulation analysis of the new process and modification of the existing processes
• Established methods for maximum utilization of production facility and personnel
• Designed layouts and workspace for equipments considering Value stream, critical path and effective material handling
• Sequencing, scheduling of production line Operations and Work flow
• Analyzed process parameters such as WIP, throughput, Cycle time, bottleneck & utilization for Kaizen improvements
• Prepared ISO 9000 quality check lists and conducted internal audits
• Statistical analysis of the processes to optimize efficiency and staffing needs
• Estimated capital cost for equipments, work & inventory
• Achieved holding cost savings of $20000 by deciding optimal lot size and order period of the vendor-supplied items

• Performed part group analysis and process line study for checking the feasibility of group cell manufacturing
• Successfully converted process line to group cell manufaturing
• Six sigma process improvements through control charts
• Prepared raw material routing and scheduling.