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Senior Systems (Process) Design Engineer Resume Example

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SENIOR SYSTEMS (PROCESS) DESIGN ENGINEER
Professional Profile
Senior level Process / Project Engineer with extensive experience in environmental and facility engineering, including environmental compliance, air / water pollution control systems design, field investigations, construction oversight, safety management, team building, and client relations. Seeking an opportunity to bring leadership skills and innovative program development to an organization dedicated to improving environmental protection systems.
Highlights
  • Project management 
  • Process engineering
  • Air pollution control
  • Environmental compliance and permitting

  • Cross-disciplinary collaboration 
  • Demonstrated organizational/planning skills
  • Excellent written and verbal skills

Accomplishments
Leadership
  • Served as Lead Project and Process Engineer in the evaluation of multiple types of Air Pollution Control Systems and Equipment which included recommendations and cost estimates to improve unit operation and performance effectiveness and resulted in the development, and ultimately, award of subsequent design engineering and implementation projects, ranging from $5,000 to in excess of $500,000.
Project Management
  • Worked directly with multiple design disciplines (Civil / Structural, Mechanical / Piping, Electrical, Instrumentation, and Controls) to develop, design, and implement the installation of new and retrofit upgrade of existing Air Pollution Control Systems for multiple projects, ranging from $5,000 to in excess of $2,000,000 in accordance with client and company standards, on time and within budget constraints.
Environmental
  • Responsible for National Pollutant Discharge Elimination System (NPDES) and publicly owned treatment works (POTW) water and wastewater discharge compliance issues at fully integrated steel manufacturing facility including the development of facility pollution prevention plans; facility spill re­sponse plan, spill prevention control and countermeasure (SPCC) plan, and storm water pollution prevention plan, which resulted in 3-5% annual reduction of non-compliance issues.
  • Prepared Title V Air Permit and National Pollutant Discharge Elimination System (NPDES) permit applications for integrated steel manufacturing facilities which resulted in timely approval and issuance of new / renewed permits with a cost-effective approach that provided maximum plant operation flexibility. 
Professional Experience
05/2014 to 12/2016
Senior Systems (Process) Design EngineerAMEC Foster Wheeler North America, Global Power Group － Pittsburgh, PA
Responsibilities included process and facility design development, including Process & Instrument Diagrams (P&IDs), General Arrangement (GA) & Lay-out Drawings, Technical Report preparation, Equipment lists, Equipment sizing calculations, Equipment specifications, Instrument Lists, and Instrument Data Sheets; Project management and implementation, including Scope of work preparation, Work hours estimation, Installation cost estimate preparation, Budget control, and Interface with Client. 
  • Covanta - Pinellas County Waste to Energy Facility - Air Quality Control System Refurbishment and Upgrade Project. Design engineering for the refurbishment and upgrade of the AQCS system, Fabric Filter Cleaning system modification and retro-fit, Spray Dryer Absorber (SDA) Vessel structural modifications, and Lime Slurry Preparation and SDA spray injection systems equipment process evaluation and upgrade.

  • Bruce Mansfield Facility - Lime Off-loading & Material Handling Unit - Pollution Control System - Inspection Project, Shippingport, PA. Inspection and evaluation of fugitive dust emissions capture systems and equipment and development of formal report and recommendations to improve system operation and effectiveness.
  • Indiana Power & Light – Unit # 2 Fabric Filter Inspection Project, Petersburg, IN. Field inspection to investigate causes for unit performance and equipment degradation issues, evaluation of Fabric Filter unit operating parameters, and development of formal report and recommendations.
  • S-OIL – Selective Catalytic Reduction System Project, Onsang, South Korea. Design and specification of the ammonia supply, vaporization and mixing systems as part of the spray injection system of the Selective Catalytic Reduction unit for NOx removal from a waste gas stream.
​

12/2007 to 05/2014
Senior Systems (Process) Design EngineerSiemens Energy Inc. - Environmental Systems & Services － Pittsburgh, PA
Prior to Amec Foster Wheeler acquisition of the Siemens Environmental Systems and Services Unit, maintained the same job title and responsibilities as indicated in the above section.  

  • SIPLEX Oskarshamn 2 Nuclear Power Plant Uprate project, Oskarshamn Sweden. System Responsible Engineer for Balance of Plant - Turbine systems, Vacuum Systems through Basic and Detail design development phases including process design of new and requalification of existing system equipment, piping systems, and installations for overall facility life extension and capacity increase.
  • Arcelor-Mittal La Place Steel, EAF Melt Shop Emissions Control System Upgrade Project, LaPlace, LA. Concept phase engineering development and evaluation of the Melt Shop and EAF Vessel Emissions Control systems upgrade project.
  • Energy Technology Partners, Chesapeake Energy, Gas to Liquids (GTL) Project Study. Development of a phase 1 feasibility engineering study and cost estimate for a greenfield facility to convert natural gas to diesel fuel and other by-product hydrocarbon compounds utilizing the Fischer - Tropsch process.
  • Dallman Station Wet Flue Gas Desulphurization System, Springfield IL. Onsite technical and resource support during facility start-up.
03/1998 to 11/2007
Process / Project Engineer - EnvironmentalS/D Engineers, Inc － Pittsburgh, PA
Responsibilities included process and facility design development of air and water pollution control systems, field investigations and evaluations of systems condition and performance, and environmental permit development.
  • USS – Edgar Thomson Works, Braddock, PA. Concept and design phase engineering development of the BOF Vessel Secondary Emissions Control system project.  
  • WCI Steel, Warren, OH.  Concept and design phase engineering development of the BOF Vessel Secondary Emissions Control system project.  
  • USS – Great Lakes Works, Ecorse, MI. Development and performance of a hydraulic flow measurement balance for the Blast Furnace Gas Cleaning Water Recycle System.  
  • USS, Great Lakes Works, Ecorse, MI. Integrated Steel Plant; Process Design Basis Engineering and Technology Selection and Detail for Stormwater Collection & Treatment System.  
  • USS, Great Lakes Works, Ecorse, MI. Integrated Steel Plant; Process Design Basis Engineering and Technology Selection for Blast Furnace Wastewater Treatment System, Project Engineer.
  • USS, Granite City Works, Granite City, IL. Integrated Steel Plant, Process Design Basis Engineering and Equipment Selection, Detail Engineering, and Start-up for Basic Oxygen Plant Slag Skimmer Fabric Filter System.
  • PPG – Springdale Plant, Springdale, PA.  Re-design of the particulate and tank vent fume control system including installation of new header and thermal oxidizer.    
  • TIMET Corp., Toronto, OH.  Process design of the Primary Billet Grinder Fume Collection System upgrade including design and installation of new collection hood design, ductwork routing, and fabric filter unit.
11/1996 to 02/1998
Process / Project EngineerRaytheon Engineers － Pittsburgh, PA
  • Inland Steel Company, East Chicago, IN. Sinter Plant Rebuild -  Supervised development and design of Material Handling fugitive emission control project.  
  • ZTT Corp., Caldwell, TX. Zinc Recovery Kiln - Supervised development and design of pollution control system upgrade project modified ductwork routing design and fabric filter unit capacity upgrade.
03/1995 to 10/1996
Process / Project Engineer - EnvironmentalRust Engineers, Inc － Pittsburgh, PA
  • USS / Kobe Steel, Lorain, OH. Title V Permit Application preparation project; Coordinated and developed the necessary information in accordance with state and federal requirements to address permit application requirements with a cost-effective approach that provided maximum plant operation flexibility.
11/1990 to 03/1995
Environmental EngineerNational Steel Corp - Great Lakes Division － Ecorse, MI
Responsible for all national pollutant discharge elimin­ation system (NPDES) and publicly owned treatment works (POTW) water and wastewater discharge compliance issues; development of facility storm water pollution prevention plan; prepared application for renewal of facility NPDES outfall discharge per­mits; developed spill prevention control and countermeasure (SPCC) plan for fa­cility process and storage tanks; devel­oped and implemented facility spill re­sponse plan.
07/1988 to 10/1990
Project EngineerNational Steel Corp - Corporate Office － Pittsburgh, PA
  • Prepared iron-making and coke-making capital project requests for technical content and cost evaluations.
06/1986 to 06/1988
Management AssociateNational Steel Corporation - Corporate Office － Pittsburgh, PA
  • Two year program of the engineering and management aspects of the fully integrated flat roll steel manufacturing process and facilities.
Education
May 1986
Bachelor of Science: Chemical EngineeringWest Virginia University － Morgantown, WV, USA
Affiliations
AIChE.
Skills
  • Technical Report Development
  • Proficient in COMOS (Engineering Design Management Software)
  • Proficient in Microsoft Software including Word, Excel, PowerPoint, and Publisher
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Resume Overview

Companies Worked For:

  • AMEC Foster Wheeler North America, Global Power Group
  • Siemens Energy Inc. - Environmental Systems & Services
  • S/D Engineers, Inc
  • Raytheon Engineers
  • Rust Engineers, Inc
  • National Steel Corp - Great Lakes Division
  • National Steel Corp - Corporate Office
  • National Steel Corporation - Corporate Office

School Attended

  • West Virginia University

Job Titles Held:

  • Senior Systems (Process) Design Engineer
  • Process / Project Engineer - Environmental
  • Process / Project Engineer
  • Environmental Engineer
  • Project Engineer
  • Management Associate

Degrees

  • Bachelor of Science : Chemical Engineering

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