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Senior Manufacturing Engineer Resume Example

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SENIOR MANUFACTURING ENGINEER
Summary
Mechanical Engineer with over twelve years of experience in process development, quality and manufacturing industry. Expertise in facility layouts, validation protocols, risk assessment and new product development cycles of medical devices, design control, Gage R&R, assembly, Poka-Yoke, 5WHYs, tool, testing, quality planning, implementation and project management. Excellent CAD skills, engineering tools, GD&T, and blueprint reading capabilities. Process Improvement & Cost Reduction. Continuous Improvement (CI) projects within manufacturing. Root Cause Analysis (RCA), Work Instructions and Time Study Experience.
Highlights
  • SAP * Intro to Six Sigma * Green Belt * Yellow Belt * GD&T * Blueprint Reading
  • Troubleshooting: Taking Corrective Actions * Ergonomic Design Guidelines * Intro to OSHA
  • Continuous Improvement (CI) * Poka - Yoke * 5WHYs * Lean Tools * PLC & MES AutoCAD * PowerPoint * MS Office Suite * PRO-E * PFMEA * DFMEA
  • SAP * SolidWorks * Outlook * MS Project * Minitab * 'MRP System * ERP
  • Teamcenter Visualization Mockup * Matrix * Gage & Fixture Design * Control Plan
  • Six Sigma tools expert
  • Six Sigma tools expert
  • Six Sigma tools expert
  • Six Sigma tools expert
  • Six Sigma tools expert
  • Project management
  • Root cause analysis
Accomplishments
Led new product management team that designed and developed the biggest cost saving project in company history.
Experience
Senior Manufacturing Engineer
June 2015 to CurrentWabash National Corporation － Lafayette, IN
  • Develop and integrate assembly processes and capital improvement projects to efficiently manufacture trailers.
  • Leads cross functional teams to implement improvement to existing equipment, manufacturing methods and tooling.
  • Analyzes equipment downtime to improve reliability and reduce maintenance costs.
  • Develops process documentation to meet quality system and safety requirements.
  • Applies technical knowledge to innovate, design, and develop equipment, fixturing, procedures, processes, tooling and automation.
  • Initiates, develops and manages capital improvement projects including manufacturing equipment, facility enhancements and new product launches.
Quality Engineer
August 2014 to May 2015Smith & Nephew, Inc － Memphis, TN
  • Developed various inspection techniques and procedures to ensure product integrity to design specifications and implementation of Incoming, In-Process and Final Inspection procedures & operator self-inspection procedures.
  • Coordinated Measurement System Analysis (MSA) studies, process capability studies and process validations, analyzes data and submits recommendations.
  • Comprehensive knowledge of product development life cycle, risk assessment, and validation protocols.
  • Evaluated products, manufacturing processes, assembly processes, and supports quality control activities through training, inspection procedure preparation, and technical support.
  • Developed process quality plans supplier quality audits, and driving corrective actions and failure analysis efforts.
  • Utilizes appropriate statistical and analytical techniques, such as the application of Failure Mode Effects Analysis (FMEA), hypothesis testing and Design of Experiment (DOE).
Manufacturing Engineer - Assembly
February 2012 to August 2014John Deere Harvester Works － East Moline, IL
  • Developed, implemented and maintained methods, operation sequence and processes in the manufacture of parts, components, sub-assemblies and final assemblies.
  • Provided Initial training and certification of operator assembly assignments.
  • Created and documented manufacturing drawings using SolidWorks BOM and Teamcenter Visualization Mockup and modified operator work instructions for changes.
  • Worked with various PLC technologies & developed and updated existing code for the equipment's.
  • Conducted time studies and line balancing activities for assembly lines operations and maintained accurate labor & cost standards.
  • Conducted work center audits to ensure accurate layout, tooling, and documentation of assembly methods and provided combine assembly training of new operators.
Manufacturing Engineer
May 2007 to January 2012Coors Tek － Golden, CO
  • Developed and maintained documentation, prepare report, blueprint, etc.
  • supporting process and manufacturing improvement.
  • Solid knowledge of a plastic injection molding operation, including PLC troubleshooting, hydraulics, assembly equipment, and automation systems.
  • Troubleshooting Computer Numerical Control (CNC) machine on Heavy Machine Shop Floor.
  • Handle customer complaints and implement corrective action when necessary to resolve issues.
  • Developed and implemented process improvement to reduce cost, product marketability & reliability, improve quality and competitiveness, of specific operation.
  • Provided continuous improvement of manufacturing processes in to increase efficiency.
Project Engineer
April 2002 to December 2006Repsol YPF － Delhi, Delhi
  • All work was performed in US Standards and International Standards.
  • Worked on capital projects from concept to start up, including design specification, proposals, economic evaluation, feasibility study and project cost estimates, schedules, vendor selection, mechanical budgets, and final documentation.
  • Involved in process layout, material handling and testing, methods analysis, equipment design and development, material procurement, process study, and report preparation.
  • Developed and implemented process improvement to reduce cost and reliability, improve competitiveness, and improve quality and safety of specific operation.
  • Performed various engineering calculation and analyzed related to process design, and size and selected mechanical and process equipment such as pump, tank, pressure vessel, filter, conveyor, pipeline, compressor, blower, heat exchanger, valve, and instrument.
Education
Bachelor of Science : Mechanical Engineering, March 2002Magadh University － Patna, Bihar, IndiaMechanical Engineering
Skills
AutoCAD, automation, blueprint, Blueprint Reading, budgets, Computer Numerical Control (CNC), concept, Continuous Improvement, Design of Experiment, documentation, driving, equipment design, ERP, failure analysis, feasibility study, functional, hydraulics, Inspection, layout, manufacturing processes, mechanical, MES, MS Office Suite, Outlook, PowerPoint, MS Project, Minitab, MRP, MSA, PLC, PRO-E, process design, processes, process equipment, process improvement, material procurement, product development, proposals, protocols, quality, quality control, risk assessment, safety, SAP, Six Sigma, SolidWorks, specification, System Analysis, technical support, Troubleshooting, validation
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Resume Overview

Companies Worked For:

  • Wabash National Corporation
  • Smith & Nephew, Inc
  • John Deere Harvester Works
  • Coors Tek
  • Repsol YPF

School Attended

  • Magadh University

Job Titles Held:

  • Senior Manufacturing Engineer
  • Quality Engineer
  • Manufacturing Engineer - Assembly
  • Manufacturing Engineer
  • Project Engineer

Degrees

  • Bachelor of Science : Mechanical Engineering , March 2002

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