Senior Manufacturing Engineer Resume Example

• Supporting the creation of manufacturing requirements and processes that are aligned with the product's profile in Body in White. Ensuring designs are feasible for manufacturing by regular design reviews with Product Development/Design team.
• Confirming design and/or process feasibility in virtual environment using Delmia V5, Delmia  V6, Catia V5 thereby reducing rework time on the floor and hence saving cost.
• Defining material flow and buffer sizes using Simul8. Creating and developing manufacturing plant designs, manufacturing processes and production tooling. Interfacing with tooling and construction suppliers to make sure proper Tesla standards are followed and follow up on timely installation of Tooling, kits and other deliverables.
• Leading the activity of properly defining make vs buy decisions for Body-in-White and coordinating with NPI and Purchasing to make sure all departments are aligned with the sourcing strategy.
  
• Ensure line quality is 90% and the line is working with optimum efficiency and zero downtime.
  
• Working with the production team to reduce unnecessary and redundant process.
• Supporting vehicle development milestones and build events.
• Actively participating in the production handover process.
• Creating tooling specifications, PFMEA and other technical design documents Supporting Engineering team meetings.
• Spearheading vendor change control document management for a smooth vendor relationship.
• Trained, coached and mentored staff to ensure smooth adoption of the new simulation software - Delmia and helping staff to understand GD&T
• Developed and rolled out new Manufacturing standards for Tool review, simulation review ad product review
• Exceeded company objectives with results every year 

• Cycle time analysis, Robotic Process Path Generation, Robot Reach Study
• Process Feasibility Study, Layout Preparation for integration of new car in an existing layout, capacity up of existing production and developing the new layout for a new process.
• Offline programming in Delmia V5 R20
• Creation of specification sheets for Design Team to have an efficient Tool Design.
• Concept design validation of new equipment and processes used at Honda
• Manage Offshore Honda Development Team of 12 to 15 Engineers. v  Constantly Feed work to ODC (Offshore Development Center)
• Conduct weekly meeting with team for work status, quality issue and convey client feedback
• Conduct regular knowledge sharing session to improve understanding of team members and keep them abreast with the latest technology and increase their efficiency and capability.  

Responsible for numerous simulation and design engagements for Honda of America, Peterbilt Motors, Audi, Daimler Chrysler, BMW, Volvo, Volkswagen, Renault, and General Motors. Extensive experience using Digital Manufacturing tools to debug and validate systems design.

• Implement an efficient end to end 3D Model-Based Design from concept to release of manufacturing drawings using GD&T.
• Managing allaspects design process from concepts to manufacturing.
• Gathering of requirements, creating and managing task, gathering feedback from clients and architecting solutions.
• Preparing detail document of design for review with client.
• Prepare standards based on prior experience, client feedback to be used as a future reference.
• Regular training of team members for the standards.
• Weld spot feasibility and Weld Spot Distribution among different stations.
• Collision study for the Equipments like Fixtures, Grippers, Trolleys, Racks, Conveyors, etc.
• Cycle Time Analysis and optimization. Robot Reach study.
• Feasible suggestion to Design Team in order to get the best possible design.
• Weld Gun Selection, Co-ordination  with Gun Manufacturer for customized guns
• Ergonomic Study for panel loading and unloading, Layout preparation.

• Site Engineer for equipment installation at a power plant utility area including obtaining parts from Jetty until releasing the equipment for commissioning;
• Team Member for the erection of Cooling Tower, Desalination Plant and Fuel Oil Pumps.