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Senior Manufacturing Engineer Resume Example

Resume Score: 70%

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SENIOR MANUFACTURING ENGINEER
Professional Summary

A competent professional with 12 years of experience in Project Planning as well as Manufacturing engineering of Automotive Body in White. Well versed in Robot Simulation using Digital Manufacturing tools like Catia V5, Delmia V5.

Have exposure to validation of Body in White weld process using Simulation technique in DELMIA V5 which involves defining robot position, weld spot feasibility, collision-free path, OLP, cycle time analysis, equipment handling, gun selection, giving kinematics to fixtures, material handlers and guns, mechanism study and feasibility, 2D layout creation.

Dependable techno-management and hands-on experience and a willingness to take on added responsibility to meet tight deadlines. Enthusiastic team player with a strong work ethic and advanced complex problem-solving skills.

​

Dependable manufacturing engineering professional bringing management experience and a willingness to take on added responsibility to meet tight deadlines. Enthusiastic team player with a strong work ethic and advanced complex problem solving skills.

High-energy Team Lead successful in building and motivating dynamic teams. Cultivates a company culture in which staff members feel comfortable voicing questions and concerns, as well as contributing new ideas that drive company growth.

Skills
  • Tool and fixture design in Catia V5
  • Virtual Manufacturing Simulation using Delmia V5 and V6
  • Defining GD&T
  • Defining manufacturing process
  • Good understanding of defining Process Capability 
  • Greatly appreciated for simplifying complex situations.
  • In-deptth knowledge and experience in manufacturing engineering
  • Exceptional interpersonal communication
  • Effective leader
  • Staff training/development
  • Employee scheduling
  • Consistently meet goals
  • Efficient multi-tasker
  • Project management
  • Organized
  • Deadline-oriented
  • Conflict resolution
Work History
Senior Manufacturing Engineer03/2017 to Current
Tesla, Inc. – Fremont, California
  • Interface with design engineering to review the Body-in-white product design for Manufacturability.
  • Develop, implement and maintain Body-in-white Manufacturing processes.
  • Develop GD&T strategy to support Vehicle quality build objectives and drive tooling design.
  • Develop and implement improvements to existing manufacturing processes.
  • Assess in-house manufacturing capabilities and implement new processes and/or equipment where justifiable to expand those capabilities.
  • Defining material flow and buffer sizes with Discrete Event Simulation team.
  • Implement and expand concepts such as Lean Manufacturing, 5S etc. to reduce manufacturing cost and increase process quality and throughput.
  • Collaborate with all levels of engineering in the development of new ideas; review of current documentation and implementation of changes as required.
  • Provide leadership and training to Production Team Members and fellow engineers.
  • Work with Quality on PFMEA creation and maintenance.
  • Interact with and manage outside suppliers and companies as necessary based on project scope.
  • Provide mentorship to fellow engineers and to make sure knowledge sharing happens efficiently. 
  • Define commissioning plan for quality and capacity ramp up. 
  • Spearheaded cross-functional initiative to achieve effective communication between departments to resolve all the open issues.
  • Developed and rolled out new standards.
Manufacturing Engineer11/2014 to 03/2017
Tesla, Inc. – Fremont, California
  • Supporting the creation of manufacturing requirements and processes that are aligned with the product's profile in Body in White. Ensuring designs are feasible for manufacturing by regular design reviews with Product Development/Design team.
  • Confirming design and/or process feasibility in virtual environment using Delmia V5, Delmia  V6, Catia V5 thereby reducing rework time on the floor and hence saving cost.
  • Defining material flow and buffer sizes using Simul8. Creating and developing manufacturing plant designs, manufacturing processes and production tooling. Interfacing with tooling and construction suppliers to make sure proper Tesla standards are followed and follow up on timely installation of Tooling, kits and other deliverables.
  • Leading the activity of properly defining make vs buy decisions for Body-in-White and coordinating with NPI and Purchasing to make sure all departments are aligned with the sourcing strategy.
  • Ensure line quality is 90% and the line is working with optimum efficiency and zero downtime.
  • Working with the production team to reduce unnecessary and redundant process.
  • Supporting vehicle development milestones and build events.
  • Actively participating in the production handover process.
  • Creating tooling specifications, PFMEA and other technical design documents Supporting Engineering team meetings.
  • Spearheading vendor change control document management for a smooth vendor relationship.
  • Trained, coached and mentored staff to ensure smooth adoption of the new simulation software - Delmia and helping staff to understand GD&T
  • Developed and rolled out new Manufacturing standards for Tool review, simulation review ad product review
  • Exceeded company objectives with results every year 
Engineering Consultant at Honda Engineering North America05/2011
L&T Technology Services – Marysville, Ohio
  • Cycle time analysis, Robotic Process Path Generation, Robot Reach Study
  • Process Feasibility Study, Layout Preparation for integration of new car in an existing layout, capacity up of existing production and developing the new layout for a new process.
  • Offline programming in Delmia V5 R20
  • Creation of specification sheets for Design Team to have an efficient Tool Design.
  • Concept design validation of new equipment and processes used at Honda
  • Manage Offshore Honda Development Team of 12 to 15 Engineers. v  Constantly Feed work to ODC (Offshore Development Center)
  • Conduct weekly meeting with team for work status, quality issue and convey client feedback
  • Conduct regular knowledge sharing session to improve understanding of team members and keep them abreast with the latest technology and increase their efficiency and capability.  

Project Lead for Body-in-White Manufacturing03/2006 to 05/2011
L&T Technology Serivices – Vadodara, India

Responsible for numeroussimulation and design engagements for Honda of America, Peterbilt Motors, Audi, Daimler Chrysler, BMW, Volvo, Volkswagen, Renault, and General Motors. Extensive experience using Digital Manufacturing tools to debug and validate systems design.

  • Implement an efficient end to end 3D Model-Based Design from concept to release of manufacturing drawings using GD&T.
  • Managing all aspects design process from concepts to manufacturing.
  • Gathering of requirements, creating and managing task, gathering feedback from clients and architecting solutions.
  • Preparing detail document of design for review with client.
  • Prepare standards based on prior experience, client feedback to be used as a future reference.
  • Regular training of team members for the standards.
  • Weld spot feasibility and Weld Spot Distribution among different stations.
  • Collision study for the Equipments like Fixtures, Grippers, Trolleys, Racks, Conveyors, etc.
  • Cycle Time Analysis and optimization. Robot Reach study.
  • Feasible suggestion to Design Team in order to get the best possible design.
  • Weld Gun Selection, Co-ordination  with Gun Manufacturer for customized guns
  • Ergonomic Study for panel loading and unloading, Layout preparation.
Site Engineer05/2005 to 02/2006
Essar Oil Ltd – Jamnagar, India
  • Site Engineer for equipment installation at a power plant utility area including obtaining parts from Jetty until releasing the equipment for commissioning;
  • Team Member for the erection of Cooling Tower, Desalination Plant and Fuel Oil Pumps.
Education
Bachelors in Engineering : Mechanical Engineering2005Faculty of Technology & Engineering, MS University- Vadodara, India
Recommendations

"Prasun was one of the key member in my group. I remember he was given responsibly to lead a team at a very junior stage of career due to his willingness to take the challenge & he has delivered it very well . He always try to find out the new ways of adding value to organisation & he has done it . Although he has good technical ability I will rate him more in his management skills. He has good structured thoughts & flexibility to adpat to new situation." - Prashant Choudhari, Vice-President and Business unit Head, Tata AutoComp Systems Ltd.

"Prasun, as i know has been a hardworking and foccussed person. For him work has always taken priority over others. He also have a analytical approach in getting the issues resolved. In a nut shell he is a great asset to his company and a great person to interact with." - Glitty Paul, Business Development Manager at Newgen Software Technologies Ltd

"Prasun was a sheer delight to work under, bringing to the table punctual delivery schedules, a great work ethic, tenacity and yet keeping the team environment cordial always. As Project Lead, he provided technical inputs, troubleshooting, work scheduling and ensured the quality of delivery. A great fit in roles of leadership and initiative." - Yash Sankrityayan, Jungle Ventures - SE Asia & India early stage VC

"I had worked with him for almost one year in L&T baroda. He is simple, down to earth and hard working. He took the responsibility of managing a team and did it in a professional way. He has a great potential to lead his team up front" - Pavan Kumar Madala, Honda Engineering North America, L&T Tech Services

Social Responsibility
I have been sponsoring a girl child through World Vision India from 2008 till date as I feel a country's progress is measured on how good is its education system not only for the riches but for every person. Improving the standard of living is a very important factor.
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Resume Overview

Companies Worked For:

  • Tesla, Inc.
  • L&T Technology Services
  • L&T Technology Serivices
  • Essar Oil Ltd

School Attended

  • Faculty of Technology & Engineering, MS University

Job Titles Held:

  • Senior Manufacturing Engineer
  • Manufacturing Engineer
  • Engineering Consultant at Honda Engineering North America
  • Project Lead for Body-in-White Manufacturing
  • Site Engineer

Degrees

  • Bachelors in Engineering : Mechanical Engineering 2005

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