I served as the lead technical expert in the specialized areas of welding within the Quality Assurance Department.  I was appointed by the Commanding Officer as the Command Welding Program Manager and was authorized as the NAVSEA technical representative to approve equipment, materials or procedures when specified in NAVSEA documents. This included oversight for all (MSRA/ABR/AIT) private sector welding procedures such as American Bureau of Shipping (ABS), American Welding Society (AWS), Coast Guard, and American Society of Mechanical Engineers (ASME) standards meeting the requirements of NAVSEA Technical Publication S9074-AQ-GIB-010/248 (Tech Pub 248). Â
Â
I was responsible for implementing the Contract Administration Quality Assurance Program (CAQAP) in accordance with the Joint Fleet Maintenance Manual (JFMM) Vol. VII, MARMCINST. 4355.2 (QA Manual), and NAVSEA Standards Items (SI), DOD Acquisition Quality Assurance Level II, and government contract clauses. In the performance of my duties, I was required to have Department of Defense Secret clearance (my clearance status is current and remains in affect until 2020). Â
Â
I led and conducted the Welding Program elements that included Process audits, Procedure Review (PR), Procedure Evaluation (PE), Corrective Action (CA), Quality Data Evaluation (QDE), and Product Verification Inspection (PVI).
Â
As the Welding Program Manager, I was responsible for dealing with on-site welding surveillance. I reviewed and provided recommendations to technical work documents, such as Engineering Service Request (ESR) to Code 200. I also provided assistance Code 200 in the adjudication of technical conformance and non-conformance issues by the use of Departure of Specifications (DFS).
Â
I was the Command Welding System Matter Expert (SME) and reported and provided technical assistance to the Quality Assurance Director, Chief Engineer, Engineering/Technical Personnel, Project Managers, On-site QAS, NAVSEA, NSWCC, In-Service Engineering Agent (ISEA) and Original Equipment Manufactures (OEM).
Â
I reviewed, evaluated, and approved various ship components welding Process Control Procedures (PCP) to technical requirements and work specification prior to use to ensure the development and delivery of the products were operated safely with reliability.
Â
I witnessed contractor welding procedure qualification tests on-site to ensure they complied with the requirements of the essential elements as noted in Tech Pub 248.  After completion of the welding procedure qualification test (Welding Procedure Specification (WPS) and Non-destructive Testing (NDT) , they were forwarded to me for review and approval. I conducted comprehensive reviews to ensure all specification requirements were met, i.e. base materials, compatibility of filler material to base material, joint design, preheat/interpass temperatures.   I also audited the welders to the ensure they met the qualification requirements that included eye exams, maintenance logs, and welders training records.
Â
I assisted Code 131 Audit Branch Team during contractors Quality Management System (QMS) Audits. I developed a checklist to evaluate the effectiveness of the contractors' welding program. As a team member my objective was to conduct welding program audits.  During audits, I was responsible for evaluating the welding operator qualifications and maintenance records to ensure compliance with Tech Pub 248.  I verified that documented workmanship and visual inspection training grade were no less then 75 percent and training exams were approved by a Level III examiner.  I ensured that training records were logged and maintained to ensure each welders was re-tested every three years and the contractor conducted an audit of his program every two years. I documented the results of the evaluation and submitted my findings in writing to the Lead auditor.
Â
I maintained a log of reports on the transfer of welding and brazing personnel between the Virginia Ship Repair Association (VSRA) and the American Maritime Modernization Association (AMMA). Â
Â
I have the ability and skills to read and interpret contract specifications, engineering drawings, prepare written reports, and make oral presentations. Â
Â
I have a thorough knowledge of skills in applying various methods and techniques for investigating, analyzing and effecting corrective action on complex quality assurance problems.
Â
I liaison with the Quality Director, Chief Engineer, Program Managers, Commanding Officers, NAVSEA, NSWCC, other federal activities, and private industry. The purpose of the contacts is to exchange factual data required for coordination, explanation, and interpretation of contract and agency requirements.
Â
I have a thorough knowledge and skill required to use computers to develop plans, graphs, presentations, reports, and maintain matrixes as required to perform my duties. Â
Â
During 2005 through 2013, I spent extended periods of time in MARMC Detachments in Bahrain, and Dubai. I was sent to these Detachments to provide contractor oversight, welding procedure reviews, process control, procedure reviews, technical assistance, specification reviews, and reviews of ESR's and DFS's.  Additionally, I provided support in the following areas: Providing ship alterations on four PC's home-ported in Bahrain that entailed welding and fabricating to extend the aft sections of the craft to accommodate the Combatant Craft Retrieval System (Zodiac retrieval craft). In Dubai I assisted with a voyage repair on the USS LEYTE GULF which was to repair a weld crack in fuel oil (FO) tank and replaced 16" of longitudinal framing below the waterline with a cofferdam in place.  I was also assigned as part of the assessment team in Bahrain to conduct visual inspections of the damaged underwater hull on the USS NEW ORLEANS.  Additionally, I provided technical assistance to develop contractor welding procedures to MARMC Detachment Rota Spain.Â
​
I provided assistance in the joint venture with NAVSEA, NSWCC, MARMC and BAE Systems in developing the Quality Assurance Requirements for Welding 5XXX Series Aluminum Structure for CG-47 Class.  I provided input to update NAVSEA S9CGO-BP-SRM-010/CG-47CL, Technical Manual for CG-47 Class, Superstructure Cracking repair.
Â
I have a thorough knowledge of the following documents used for reviewing welding and process control procedures:  Â
- NAVSEA S9074-AQ-GIB-010/278, Requirements for Fabrication Welding and Inspection, Casting Inspection and Repair for Machinery, Piping and Pressure Vessels.
- MIL-STD-1689, Fabrication, Welding, and Inspection of Ships Structure
- MIL-STD-1687, Thermal Spray Processes for Naval Ship Machinery Applications.
- MIL-STD-2191, Repair, Welding, Weld Cladding, Straightening, and Cold Rolling of Main Propulsion Shafting.Â
- 0900-LP-001-7000, Fabrication and Inspection of Brazed Piping Systems
- MIL-STD-22D Welded Joint Design
Â
During this period of time, Â I received the following Performance Award:Â
- 1 Quality Step Increase
- 2 Time Off Awards
- 3 Performance Awards
- 8 On the Spot Cash Awards
- 9 Special Act or Service Awards
​