Process Engineer Resume Example
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PROCESS ENGINEER
Skills
| SAP * Lean Six Sigma * Statistical Process Control (SPC) * Global Food Safety Initiative (GFSI) * Hazard Analysis and Critical Control Points (HAACP)* Customer Relationship Management * Enterprise Resource Planning (ERP) |
Professional Experience
Process Engineer03/2015 to Current
- Responsible for all quality issues at a manufacturing plant with an annual volume of over 400,000 tons of roofing granules.
- Manage all internal quality audits, product and process related issues, etc.
- Lead technical activities within the plant that benefit existing products, processes, or systems Research with internal resources and vendors for new equipment and raw materials to make process, and product improvements Provide plant support for New Product Introductions (NPIs) to drive cost reductions, and qualify product/process changes Accountable for quality systems, performance tracking, gauge calibration, process audits, and incoming raw material testing Proficient in the use of statistical and quality engineering tools such as exploratory data analysis, Gauge Repeatability and Reproducibility (R&R), Analysis of Variance, Failure Modes and Effects Analysis (FMEA), Statistical Process Controls and Capability, acceptance sampling, correlation and regression, and experimental design.
- Assist in generating capital needs/forecast, defining product specification, and equipment selection and design * Evaluation of quality, shipping, and equipment to make recommendations to upper management on areas of improvement Act as plant representative for contractors, and filling in for production supervisors when needed Several projects with annual savings of $50,000 annually (NPI's, new RM qualifications, process improvements).
MaterionAssistant Quality Assurance Manager01/2014 to 11/2014
- Responsible for all quality issues in a high-speed can manufacturing plant operating 24/7 with annual volume of roughly 375 MM cans per year.
- Managed new customer qualifications, existing customers' product and process related issues, external and internal quality audits, performance evaluations etc.
- Led plant efforts to fulfill all GFSI qualification requirements including all documentary and process requirements of the audit.
- Plant passed the GFSI audit with Grade A qualification.
- Customer management included relationship management involving local and national travel to customer facilities to perform product audits, line qualifications, product evaluations and provide troubleshooting guidance.
- Customers included some of the largest beverage and beer companies including Pepsi, Anheuser - Busch, Monster, Modelo and AmBev etc.
- Managed Quality Pillar within Anheuser Busch Operational Excellence program (Op-Ex) called VPO (Voyager plant optimization).
- Act as the voice of the customer for continuous improvement in product quality to maintain number one supplier status for Metal Container Corp.
- Monitoring and sustaining the Quality Management System and ensure plant compliance on a daily, weekly, and monthly basis on all plant quality and statistical process controls.
- Experience using Warehouse Management System and enterprise resource planning software including SAP and PWM.
- Developed and sustained of SOP's, GMP's, and OPL's for new and existing procedures within plant.
- Managed the HACCP program for the facility including internal and external warehouse audits, supplier quality and product control.
- Fill in during the Quality Manager absence as it pertains to personnel, budgeting, and customers.
- Dotted line reporting to Director of Quality regarding the plant's quality performance, statistical process control and plant quality KPI's, Knowledgeable in lean six sigma methodologies including Root Cause and Corrective Action (RCCA), statistical process control (SPC), Continuous Process Improvement (CPI) etc.
- Manage quality improvement projects working with customers and suppliers thru design of experiments to improve quality of products, and reduce cost of poor quality products.
Southern California Gas CompanyRegion Associate Engineer01/2013 to 12/2013
- Pipeline Integrity Engineer - Pipeline Integrity Management Project Management of several pipeline integrity assessments throughout Southern California Assessment of high pressure transmission pipelines via In-Line-Inspection and Direct Assessment (PCMR, TFI, MFL, etc.) Engineering and statistical analysis of field data to asses degradation on high pressure transmission pipelines Support gas region distribution operations by conducting engineering analysis for new and existing pipelines, and customer loads Collaboration with planners, field operations, and instrumentation to design long-term system integrity for pipelines Conduct simulations and statistical analysis of gas system capacity limits during peak seasonaloperations Managed Gas Emergency Center (GEC) providing engineering and business support to the field during an event crisis (earthquake, fire, etc.).
Education and Training
Lean Six Sigma Green BeltFebruary 2015California State Polytechnic University, City
Bachelor of Science:Chemical EngineeringDecember 2012Chemical Engineering
Affiliations
Tau Beta Pi - National Engineering Honor Society (June 2012)
* Omega Chi Epsilon - Chemical Engineering Honor Society (May 2010)
* Golden Key International Honor Society (January 2010)
Skills
budgeting, calibration, continuous improvement, CPI, Customer Relationship Management, data analysis, design of experiments, Engineer, engineering analysis, ERP, Enterprise Resource Planning, experimental design, filling, Food Safety, GMP, Inspection, Director, materials, optimization, peak, personnel, processes, Process Improvement, Project Management, Quality, quality improvement, Quality Management, relationship management, reporting, Research, roofing, SAP, shipping, Six Sigma, SOP, SPC, specification, Statistical Process Control, statistical analysis, transmission, troubleshooting
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Resume Overview
School Attended
- California State Polytechnic University
Job Titles Held:
- Process Engineer
- Assistant Quality Assurance Manager
- Region Associate Engineer
Degrees
- Lean Six Sigma Green Belt February 2015
Bachelor of Science : Chemical Engineering December 2012
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