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Process And Sr Quality Engineer Resume Example

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Jessica Claire
  • , , 100 Montgomery St. 10th Floor
  • Home: (555) 432-1000
  • Cell:
  • resumesample@example.com
Professional Summary

Graduate Engineer with 6-year Engineering experience in manufacturing & industrial engineering, with focus on Production Quality, lean manufacturing and management. Diverse experience covering automotive industry, Precision Machining and High-volume production environment. Experienced process Engineer with demonstrated history of working in the mining and metal industry, Skilled in Quality and operational management, ISO/TS16949. Strong operational professional with master’s degree in manufacturing engineering management from Texas State University.

Accomplishments

Implementation of 5S principles in SPS Engineering manufacturing company: Case Study.

IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-

1163 | pISSN: 2321-7308 https://doi.org/10.15623/ijret.2018.0712008

Received: 18-10-2018, Accepted: 27-11-2018, Published: 20-12-2018

Skills
  • Non-conforming materials process
  • Materials review
  • ISO 9000 standards
  • Quality improvement plans
  • Inspection methods
  • Non-conforming material reports
  • Root cause analysis
  • Continuous Improvement
  • International regulatory compliance
  • Risk management
  • Knowledge of quality systems
  • Complex Problem Solving
  • KPI Monitoring
  • Disposition Cost Assessments
Work History
Process and Sr. Quality Engineer, 01/2019 to Current
Aprecia Pharmaceuticals, LlcBlue Ash, OH,
  • Lead APQP team during new product launches and responsible for PPAP submissions coordinating activities and reporting to corporate launch team.
  • Quality Lead / ISO9000/AAR Representative for Longview plant reporting to Operations Manager.
  • Lead Problem Solving and Continuous Improvement teams focused on implementation of proper corrective and preventive actions to keep plant indicators meeting goals.
  • Responsible for Customer Complaints reduction projects were reached reduction of 60% meeting our plant goals.
  • Leading development and implementation of PFMEA and Control Plans and Quality Inspections for all plant process.
  • Provided support Developing Supplier helping them to meet our expectations and Quality Standard Requirements.
  • Developed and implemented Quality System, including Quality Manual, Procedures, Instructions, Document Control, Process Controls to meet ISO9001 for certification (Certification achieved).
  • Successful lead of Continuous improvement projects getting as result correction of principals scraps drivers on plant.
  • Led project to continuous improvement with applying customer feedback and reducing error rates and Improving quality and productivity.
  • Eliminate failure mode with using hypothesis testing and experimental design and warrantied cost saving which resulted in customer satisfaction improvement.
  • Demonstrate capacity to utilize tools of lean manufacture to deliver quality and cost improvements.
  • Utilize advanced continuous improvement methodologies such as Lean manufacturing, Six
  • Participates in and coordinates CI initiatives lean manufacturing, problem solving, kaizen events and other improvement activities.
  • Conducts in-house training programs to ensure all established quality policies and procedures are understood and followed.
  • Supervised pattern shop and designed various rigging system for new patterns.
  • Conducted Internal Audits for ISO and AAR and managed Quality systems.
  • Conducted Dart meeting to improve scrap rate and stabilized it to less than 1%.
Mechanical and Lead Quality Engineer, 02/2017 to 12/2018
Anderton Castings LLCCity, STATE,
  • Managed Machining and Casting Project for, Products and APQP (Advanced Product Quality Planning) team on behalf of Anderton.
  • Responsible for New product development, Capacity planning, Schedules and Automation Planning.
  • Analyze, design, develop, implement, and evaluate new processes and equipment for new products.
  • Plan, track, measure and report status of various project aspects to management.
  • Develop and maintain Quality control procedures, Dimensional Data Sheets and Control plans.
  • Conduct Automotive Layered Process audits.
  • Support and maintain the ISO & IATF 16949 standards.
  • Drove process improvement using quality techniques 8D, SPC, Minitab and Root cause analysis.
  • Oversee Daily Production and quality of 30 Machining Centers, directing 3 supervisors and over 65 hourly operators.
  • Conduct Capability studies, Gage R&R, First Article Inspections.
  • Conducted Process Failure Modes and Effects Analysis (PFMEA) to assess RPN’s and quality planning.
  • Developed ERP tools in Odyssey software and applied Lean, Six Sigma (DMAIC), Statistical Process Control (SPC) principles resulting in higher productivity, minimal waste and lower process variability.
  • Implemented 5S, determined Red Tag areas for waste segregation and critical-to-quality (CTQ) needs management.
  • Oversee Production planning, Scheduling and inventory management.
  • Reduction of overall external returns and internal scrap relative to number one quality issue for all parts numbers (porosity).
  • Leading and responsible for overall performance of department in terms of productivity, quality and cost.
  • Reduced casting rejections by process optimizing tool optimization.
  • Lead maintenance activities.
  • Carry out continual improvement activities (Reduce consumption of Die lube, plunger lube and plunger tips and other consumables).
  • Lead tool life improvements from 125,000 to 300,000 shots by optimizing tool design and process.
  • Generating materials requirements and dispatch planning.
  • Manpower requirement study and capacity planning.
  • Running 5S quality circle and other training programs.
  • Improvement of process by using lean manufacturing techniques, eliminating unnecessary, organizing and standardizing.
  • Gathering and consolidating data by monitoring of die casting, metal treatment process variables and defects of returned parts.
  • Control of process variables and standardizing to improve quality of parts.
  • Employment of new equipment change in process variables and new work methods to attack quality problems.
  • High pressure Die casting process set-up.
  • 8D Root cause analysis.
  • Alloy testing under ASTM/DIN norms to ensure metal quality.
  • Analysis and selection of industrial equipment.
  • Implementation of state-of-art foundry technologies.
Process Improvement Engineer/Quality Engineer, 01/2014 to 08/2015
AIRTECH Pvt LtdCity, STATE,
  • I was assisting product manager to analyze and research market for chucks.
  • Reduced scrap by 15% and increased OEE by 19% on connectors 045’s by implementing process improvements driven by problem solving analysis.
  • Managed launches of new platforms for manufacturing validation.
  • Established cycle times in manufacturing line based on standard operations.
  • Integrated ergonomic and safety principles in manufacturing and process design.
  • Established manufacturing routines and creation of manufacturing process documents.
  • Developed technical specification of equipment, tooling and machinery and ensured delivery and installation on site.
  • Managed and implemented actions to increase production capacity of manufacturing lines due to increase in customer demand.
  • Ensure compliance of specific objective of scrap, OEE, cycle time, accidents and PPM.
  • Managed engineering trails to validate new products, process and tooling.
  • Documented monitored and analyzed all process parameters changes.
  • Reduce RPN in PFMEA by implementing Poka Yoke and additional lean manufacturing tools.
  • I worked with group of design engineers to design chucks (power chuck, special chuck) and rotary cylinders.
  • Assisted in improving supply chain process and helped to reduce latency of production by 8%.
  • Assisted in chucks manufacturing and helped innovate process flow idea for lean manufacturing and.
  • 5S and helped company reduce production costs by 5%.
Process Engineer Intern, 01/2012 to 08/2012
SOUTHERN FERRO STEELS LIMITEDCity, STATE,
  • Assisted senior manufacturing engineers in casting processes, alloy mixture allocation, machining of.
  • Casted parts and product verification.
  • I assisted in designing Valves and Pumps.
  • Helped in improving Die cast process and development for new and existing product and resulted in.
  • Increasing quality of product and reducing wastage by 8.9%.
Education
M.S: Manufacturing Management, Expected in 08/2017
Texas State University - San Marcos, TX,
GPA:
B.E: Mechanical Engineering, Expected in 2014
Visvesvaraya Technological University - Hubli Karnataka,
GPA:
Certifications

Certified Six Sigma Black Belt (CSSBB)

Certified Quality Engineer (CQE)

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Resume Overview

School Attended
  • Texas State University
  • Visvesvaraya Technological University
Job Titles Held:
  • Process and Sr. Quality Engineer
  • Mechanical and Lead Quality Engineer
  • Process Improvement Engineer/Quality Engineer
  • Process Engineer Intern
Degrees
  • M.S
  • B.E