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Lead Process Engineer Resume Example

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LEAD PROCESS ENGINEER
Accomplishments
  • Have logged few QFI for the product improvements.
  • Have suggested simpler statistical methods to capture the numerical differences during the regression analysis.
  • Have found opportunities for productivity improvement in the process followed and have automated many of the routine activities.
  • Been focal for automation and had planned what area of testing needs to be automated and initiated continuous addition of automation Scripts for both simulation engine side and GUI Side testing.
  • 20% of the cycle time reduction was witnessed.
Professional Summary
Highly skilled professional with an extensive background in chemical engineering design for manufacturing process support addressing safety, quality and sustainability points in the design. Results-driven professional with impressive analytical and technical support abilities along with strong mentoring, problem solving and interpersonal skills.
Skills
  • Chemical/Process engineering Design :Practitioner of HTRI, ASPEN, Honeywell -UniSim Design. Capable of hand calculations or adopt to any in-house tools for design based on fluid mechanics/Thermodynamics/heat transfer.
  • Process Controls and automation: Fair Knowledge on Honeywell DCS , control philosophy and control basics. Performer - SIS validation.
  • Project management: Fair knowledge on Global Process methodolgy for Engineering, procurement and construction.
  •  Safety and environmental  regulations:Certified relief designer, Trained reactive relief designer. Performer - CEI, F&EI , LPP validations of systems. Fair knowledge on LOPA analysis.
  • Software skills:VBA and macros.
  • Project/Process Quality : Honeywell - green belt certified. Fair knowledge on using Jump tool for statistical quality analysis.
Work History
Lead Process Engineer05/2012
Dow Chemical International Pvt Ltd – Chenna, India

Summary of the role in Dow Chemical International Pvt Ltd:.

5+ years of experience as process engineer and have been involved in the following projects,.

Terneuzen site support -Remote support: Working for the site support projects from the polyurethanes plant and this support work includes wide range of process engineering support activities from the small maintenance projects to debottlenecking studies.

Terneuzen Site Support- Onsite assignment: Worked for Dow plant at Terneuzen, Netherlands for a period 8 months.During this period worked on various site improvement projects for different areas like providing process engineering support.

Senior Process Engineer02/2008 to 04/2012
Dow Chemical International Pvt Ltd – Chennai India

Senior Engineer10/2005 to 01/2008
Honeywell Technology solutions Ltd – Bengaluru, India

Assistant Manager-Technical services04/2003 to 10/2004
Reliance Petrochemical – Jamnagar, Gujarat, India

JOB PROFILE
  • Summary of the role in Dow Chemical International Pvt Ltd:.
  • 5+ years of experience as process engineer and have been involved in the following projects,.
  • Terneuzen site support -Remote support: Working for the site support projects from the polyurethanes plant and this support work includes wide range of process engineering support activities from the small maintenance projects to debottlenecking studies.
  • Terneuzen Site Support- Onsite assignment: Worked for Dow plant at Terneuzen, Netherlands for a period 8 months.
  • During this period worked on various site improvement projects for different areas like providing process engineering support.
Process safety engineer06/2014 to 06/2016
Dow chemical international pvt ltd – Chennai, Tamilnadu, India
  • For the assigned area pipe lines sizing and Vessel Sizing was done using the ES FM&M tools, Pump Hydraulics was validated using SiNet, P&IDs and PFDs updated to the DOW standards, Heat exchanger rating was done using the HTRI.
  • Simplified the data extraction process from ASPEN to excel with the help of excel VBA macros and helped project team reduce the cycle time in updating the PFD stream properties.
  • UCATJ-3:Worked as a utility area lead engineer.
  • Had used the ES FM&M tools for Line sizing, Air tank/condensate drum/process water tank sizing, SiNet for the pump sizing, HTRI for the Cooler rating, ASPEN for property extraction and condensate drum sizing.
  • Updated the P&IDs to DOW standards, completed all the line list/ Equipment list in DOW format, Equipment datasheets in Zyqad, Instrument datasheets in IPDS for this utility area.
  • Performed utility demand calculations, applied LPP for safety shower design.
  • Cricket OSBL Cost reconciliation: Worked as a process engineer.
  • Performed F&EI, CEI calculations for the OSBL area.
  • Participated in the detailed cost analysis and cost reconciliation studies on various options and helped in redefining the scope for this joint venture chloro-alkali business.
  • EQUATE fire water System Analysis: Worked as a process engineer for EQUATE - a DOW JV project.
  • A retrofit project involving the validation of the existing fire water system.
  • Validated the system with the LPPs, made a detailed hydraulic study of the loop using the SiNet and pointed out the foam system inadequacy.
  • Taloja DTP3 : Worked as a Process engineering lead engineer.
  • A project in the coating business job that required modification to the existing plant.
  • Involved in the project from the kick-off phase till the procurement phase.
  • For this schedule driven project, had been responsible for scope definition, inducting other disciplines and coordinating with them and for all the process deliverables including line list, line sizing, equipment specification, safety checks, relief design validation, P&IDs and IPDS.
  • SCCR Reviews: Had been trained in DOW SCCR and been a SCCR reviewer for more than five projects till date.
  • Have got well versed on the consistency requirements for the projects.
  • Certified Relief Designer: Certified in the DOW relief design work process.
  • Have validated and designed more than twenty safety valves in both the Polyurethanes and LHC areas.
  • Summary of the role in Honeywell Technology solutions: 2 + years of experience as a quality analyst for Shadow Plant and UniSim Design (HYSYS) software validating the functionality for various enhancements made.
  • Detailed quality analysis have been made on the following areas, The UniSim Design/HYSYS optimizer functionality was evaluated for different scenarios by designing suitable models, configuring the utility and checking the optimizer results.
  • Maximizing the revenue, optimizing lighter yield by optimizing location of feed tray, minimizing the UA of a heat exchanger network etc were studied to ensure the optimizer functionality.
  • The Data reconciliation tool available with the UniSim Design was checked for large range of data's with offsets.
  • The functionalities of other tools like parametric utility and Neural net were also deployed for the data generation and functional evaluation.
  • The simulation engine of Shadow plant (Dynsim/Dyndi) was validated by configuring and running models.
  • Detailed statistical analysis was done to find out the numerical differences evolved on regressing models against previous releases.
  • Analysis on the deviation was done leading the developers to correct the problem.
  • Toolkits for converting the DCS database file in to Shadow plant readable files were verified for the correct results.
  • Developed user functions for few simpler logics to support the projects team when the modules available with the Shadow plant did not nurture the specific usage.
  • Validated the functioning of the Shadow plant models with user function by compiling the FORTRAN code for the user function and including the same in Shadow Plant.
  • Validated the functioning of the UniSim design valve modules when the module was enhanced to function as a valve station in dynamics.
  • The directional responses were checked for various changes and various set of dynamic specifications, the results were analyzed and defects were reported for a fix.
  • Various malfunctions that are supported by the valves were analyzed in detail.
  • Validated the exposure of UniSim design module variables to OLE by writing scripts in the Excel Visual Basic application.
  • Scripting was done to pass the user defined values from excel to UniSim Design and to retrieve back the calculated values from UniSim Design.
  • Validated the proper functioning of synthetic separation of the condensed phases in the vessel.
  • Various use case scenarios were considered and evaluated for the functioning of the feature.
  • Improvements made: The feed tray location was not an exposed variable in HYSYS, but optimizing the feed tray location was a use case in petrochemical industries and the difficulty was overcome by writing scripts.

Education
Master of Science: Manufacturing ManagementJune, 2013Birla Institute of Technology and Science- Pilani Rajasthan India
    • Work integrated Learning program -graduated with a CGPA of 9.2
    • Coursework includes:Manufacturing organisation, Project Management, Total quality management, Product design, Flexible & Just in time Manufacturing


Bachelor of Technology: Chemical EngineeringMay, 2002Vellore institute of technology- Vellore Tamilnadu India
  • Graduated with 72.2%
  • Dissertation on " Developement of heat exchanger design package &                    Analysis of a double pipe heat exchanger" along with the preliminary computational fluid dynamics.
Interests
08/06/1980 Contact Details Office: Home: Dow Chemical International Pvt Ltd, F-2,Block-2,Srinivasa apartments, No: 16-20 A, Thiru Vi Ka Industrial Estate, No:2, Lakshmi Nagar, Guindy, Chennai, Manapakkam, Tamil nadu. Chennai.
Certifications
  • Trained Reactive releif designer.Certified Relief designer.
  • Certified in DOW six sigma tools for quality deployement.
  • Have attended the  Loss Prevention Principles Workshop and Layers of protection analysis that are essential for providing inherently safe design solutions .          
  •  Have attended Fluid Mechanics & Mixing workshop and trained in HTRI,ASPEN.         
  • Have been trained in Process Engineering Work Process Deployment and  in Global Process Methodology which is essential for executing capital projects. ·  
  •   Have undertaken training in Six Sigma tools, Honeywell DCS, Time management, Visual Basic programming and Overview on Industrial Process Automation /Instrumentation. ·            
  •   Been inclined to continuous learning have learnt model development in Shadow plant, have modeled distillation column in UniSim design steady state and dynamics.Learnt the basic concepts of the Experion architecture and building controls using knowledge builder. ·           
  •  Have completed a DFSS project on the team process improvement during my role in Honeywell and been GREEN BELT CERTIFIED for the same.
Additional Information
  • DOB: 08/06/1980 Contact Details Office: Home: Dow Chemical International Pvt Ltd, F-2,Block-2,Srinivasa apartments, No: 16-20 A, Thiru Vi Ka Industrial Estate, No:2, Lakshmi Nagar, Guindy, Chennai, Manapakkam, Tamil nadu. Chennai.
  • PERSONAL AND CONFIDENTIAL PERSONAL AND CONFIDENTIAL
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Resume Overview

Companies Worked For:

  • Dow Chemical International Pvt Ltd
  • Honeywell Technology solutions Ltd
  • Reliance Petrochemical
  • Dow chemical international pvt ltd

School Attended

  • Birla Institute of Technology and Science
  • Vellore institute of technology

Job Titles Held:

  • Lead Process Engineer
  • Senior Process Engineer
  • Senior Engineer
  • Assistant Manager-Technical services
  • JOB PROFILE
  • Process safety engineer

Degrees

  • Master of Science : Manufacturing Management June, 2013
    Bachelor of Technology : Chemical Engineering May, 2002

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