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Senior Manufacturing Engineer Resume Example

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SENIOR MANUFACTURING ENGINEER
Profile
A results driven leader with experience in continuous improvement; operations and manufacturing management. Delivering positive outcomes in organizations whose mission is to grow the business, profits and employees through continuous improvement activities in a team based environment. Lean, Continuous Improvement; Six Sigma. Facilitation and implementation of continuous improvement culture. Creative problem solving with an emphasis on team involvement. Interaction and communication at all levels of the organization. Process orientated, goal driven; flexible, adaptive and motivated. FDA medical devices ; ISO-9001-2008 and QS 9000 Customer/vendor interfaces
Skills
  • Training program implementation
  • Project management
  • Scheduling tools

  • Process improvement
  • Team player
Accomplishments

Product Improvement

  • Liaised with [group] to modify and improve overall product performance.
  • Eliminated machine defects through recommendation of machine adjustments.

Statistical Analysis

  • Performed data collection and statistical analysis that resulted in sound recommendations that were adopted by department.

Quality Control

  • Saved 8% on supply costs by working closely with suppliers to ensure components met department quality standards.

Testing, Evaluation and Analysis: 

  • Tested equipment to ensure compliance.
  • Analyzed data and provided recommendations which resulted in adoption of new cost-saving equipment.

Presentations 

  • Created presentation materials for sales, customer relations and management purposes.

Project Management 

  • Supervised project production efforts to ensure projects were completed to company standards, on time and within budget constraints.

Professional Experience
Senior Manufacturing Engineer
July 2003 to January 2016StarDental － Lancaster, PA
  • 12 years 6 months Executed process improvements in the area of machining; assembly and finishing to achieve goals of less than 2% scrap with a positive production performance to standard.
  • Coordinated and facilitated the overall operational excellence process from the point of project selection, team chartering, applicable continuous improvement / lean tools; launch, status reporting, and savings results.
  • Attained bottom line operational excellence savings in excess of $500K.
  • Developed with supplier an auto-clave resistant epoxy.
  • Developed curing process, calibration and tooling using Air Heat Curing for Hand Pieces.
  • Developed and implemented High Speed Turbine Cleaning Kit for Dental Industry.
  • Developed and implemented SPC controlled manufacturing process for End Caps.
  • Executed the coordination of 15+ active, complete, or developing operational excellence projects.

Managed numerous projects simultaneously within budgetary restrictions.Initiated statistical analysis project that resulted in sound recommendations adopted by entire department.

Finishing Engineer
May 2001 to July 2003Baldwin Hardware Corporation MASCO － Reading, PA
  • 2 years 2 months Executed process improvements in the area of finishing; maintenance and coating to an achieved goal of 2.08% improved processes with $300K operational savings.
  • Led, coached, and managed multiple environmental and manufacturing improvement projects.
  • Developed manufacturing process control for the cleaning and coating lacquer applications.
  • Developed with supplier processes to meet application of Thermoplastic coatings.
  • Project management and installation of Segher's Rack Stripping Process.
Project/Manufacturing Engineer
June 1999 to March 2001New Standard Corporation － York, PA
  • Executed process improvements in the area of metal forming; welding.
  • and tooling to make consumer product components.
  • Developed tooling and production process of metal stamping of component parts for the DeWalt DW-706 Contractor Miter Saw.
  • Layout and installation of a new CNC 12' Press Brake.
  • Six Sigma Project for Black & Decker Grass Shears Project.
Manufacturing Engineer
February 1973 to June 1999Dresser Industries － Bradford, PA
  • 26 years 4 months Executed process improvements in the area of metal forming; welding; coating and assembly.
  • Plate Bending Roll Installation-Project savings realized of $60,000 annualized.
  • Completed on time and on budget.
  • Operational within 24 hours.
  • Outstanding Project Award.
  • Layout Implemented and installed a waterborne dip and spray coating system Projects received 1995 DMD Quality Award, 1995 Erie Team Quality Award and Governor of Pennsylvania's Waste Minimization Award.
  • Developed U-Shaped Cell Layout and implemented the process and training to manufacture Band Clamps.
  • Team received recognition with an article in Dresser Corporate Newspaper in 1985.
  • Skills Six Sigma Black Belt -Training and Implementation (Black and Decker).
  • Six Sigma Green Belt-Training (MANTEC).
  • Principles of Lean Manufacturing (MANTEC).
  • Team Facilitation (MANTEC).
  • Project management of over 200 projects.
  • Project Team Leader for engineering data during the installation of several ERP Systems.
  • Arista, BPCS, MAPICS and Oracle).
  • Wrote and implemented ISO 9001-2000 procedures in (3) production facilities.
  • Determine process capability of production studies using statistical methods.
  • Developed Risk Management and FMEA documentation.
  • Provide engineering documentation.
  • Item Master, Bills of Material, Routing, Routing Work Instructions, ECO).
  • Develop estimated manufacturing costs through the use of Time & Motion Studies.
  • Maintained records for chemical use and environmental equipment as requirements for government regulatory agencies.
  • Set-up and directed "Brain Storming" sessions and training meetings to resolve production issues.
Education and Training
Bachelor of Science Degree : Business and Engineering, 1996University of Pittsburgh － Bradford, PA, USA
Affiliations

Society of Manufacturing Engineers (SME) Local Chapter Past

American Welding Society (AWS) Past


Skills

BPCS, budget, calibration, CNC, continuous improvement, documentation, ERP, government, ISO 9001, Layout, Team Facilitation, Team Leader, Lean Manufacturing, machining, manufacturing process, MAPICS, Oracle, Press, processes, Project management, Quality, reporting, Risk Management, Routing, Six Sigma, SPC, welding; brazing

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Resume Overview

Companies Worked For:

  • StarDental
  • Baldwin Hardware Corporation MASCO
  • New Standard Corporation
  • Dresser Industries

School Attended

  • University of Pittsburgh

Job Titles Held:

  • Senior Manufacturing Engineer
  • Finishing Engineer
  • Project/Manufacturing Engineer
  • Manufacturing Engineer

Degrees

  • Bachelor of Science Degree : Business and Engineering , 1996

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