Mechanical Engineer, 01/2015
12/2015 Automotive Research Association of India ARAI – Pune
Design and Development of Roll Cage (SAE Baja Team): Led ground-up design and fabrication of go-cart roll cage through cutting and welding operations.
Utilized engineering software to simulate and confirm structural integrity.
Analysis of Helical Spring and Beam: Designed 2D and 3D models of a complex Helical Spring, used in vibration absorption systems, using SolidWorks.
Performed static structural analysis and buckling analysis of a cantilever, using ANSYS.
Niraj Bhusari Proficient knowledge in all aspects of assembly of various mechanical systems including hydraulics, axles, pneumatics, transmission and suspension.
Conferred with customers to determine needs and address potential production concerns.
Developed production components using Drafting/3D CAD (SolidWorks/Pro-E) and collected critical quality data.
Created Geometric Dimensioning and Tolerances (GD&T) drawings for machine parts and assemblies.
Performed Finite Element Analysis (FEA) of machine parts using ANSYS.
Gained experience in Design Validation and Plan Reports (DVP&R) and Process Failure Modes and Effect Analysis (PFMEA).
Developed quality testing processes for equipment production, evaluating product performance prior to delivery.
Participated and supported continuous improvement activities including Lean Manufacturing and Six Sigma and tools like Kaizen, Root Cause Analysis, 5S.
Design Engineer, 01/2014
11/2014 Bombardier Transportation Pvt. Ltd – Vadodara
Assessed functionality of assembly line processes of Sao Paulo Monorail Project, leading a team of four to identify wastage in manufacturing operations.
Collaborated with Process and Design teams, reducing assembly cycle by 11 minutes.
Employed 3D modeling techniques using SolidWorks/Creo in the composition of detailed design diagrams for part production and assembly, ensuring adherence to customer specifications.
Liaised with suppliers to select cost-effective manufacturing methods.
Collaborate with sales team.
Conferred with team members to address Design for Manufacturability (DFM) and Design for Assembly (DFA) issues.
Created Bill of Materials (BOM) for equipment/materials purchases and Engineering Change Notices (ECN).
Amassed experience in injection molding processes and sheet metal rolling, stamping, metal casting, welding, CAM/CNC operations and fabrication processes.
Garnered knowledge and understanding of ASTM, ASME Y14.5M, ISO 9000:2000 standards.
Performed Design Failure Modes and Effect Analysis (DFMEA) for the new project.
Assistant Technician, 02/2012
Performed hands-on routine maintenance on wide range of vehicles.
Inspected engineering components for.
flaws and defects, replacing and repairing parts as necessary.
Verified quality of service before release of.
vehicle to customer.
Utilized Excel spreadsheets to document repair data.
Master of Science: Mechanical Engineering
May 2018 Texas A&M University - Kingsville
TX Mechanical Engineering Key Projects: Production of 14-Wheel Truck Chassis: Oversaw proposal, design and assembly of 14-wheel truck chassis, using SolidWorks/CATIA. Developed modifications for suspension and rear axle systems. Comprehensive Study of Wind Turbine: Spearheaded design of internal structures of wind turbines. Analyzed rotational stress on various angled blades to determine optimal design.
Bachelor of Technology: Mechanical Engineering Automotive Engineering
June 2016 Vellore Institute of Technology - Vellore Mechanical Engineering Automotive Engineering
Hard-working, organized and enthusiastic industry professional with extensive knowledge in the practical application of engineering science and technology and excellent communication skills. Education: Extensive knowledge base developed through years of intensive schooling in the design and fabrication processes of the mechanical engineering industry. Leadership: Proven leader with experience leading design and engineering teams in the creation and development of mechanical engineering projects with attention to detail.
Adept in the design and production of key engineering components through use of design
software and manufacturing programs.
Software SolidWorks, AutoCAD, Creo/ Pro-E, ANSYS, Microsoft Office
Mechanical Processes GD&T, Sheet Metal Design, 3D Solid Modeling, Process Improvement, Problem-Solving, Documentation
3D, 3D modeling, ANSYS, AutoCAD, CAD, CATIA, CNC, continuous improvement, delivery, design
software, Documentation, Drafting, hydraulics, ISO 9000, Lean Manufacturing, Materials, Mechanical, Excel spreadsheets, Microsoft Office, 2000, Modeling, Pro-E, Problem-Solving, Processes, Process Improvement, proposal, quality, repairing, sales, Six Sigma, SolidWorks, transmission, Validation, welding, composition
Additional Skills Design for Assembly (DFA), Design for Manufacturability (DMF), Failure Mode and Effect Analysis (FMEA), Bill of Materials (BOM)