Experienced Quality Manager Certified in Six Sigma OpEX and World Class Manufacturing, with a superlative understanding of Kaizen, Root Cause Analysis, Quality Control, Kaizen, Value Stream Mapping, Budget Planning & Cost Control, Training & Development, ESD Audit, Annual Audits, and utilizing tools such as SEWO/QEWO and Standard Operating Procedures (SOP). I am also a Google Guide and Certified Google Trainer for the company with excellent public speaking skills.
Lead category execution for Mega & Major product launches. Identify, form and lead manufacturing teams to deliver Product Leadership from development through launch execution. Scope and execute manufacturing requirements. INCLUDES: Resource Planning, CAPEX, Manufacturing Footprint Changes, Engineering to Pilot Build, PPAP, Safe Launch Execution, Manufacturing Toll Gate Reviews, Production Ramp Plans... Accountable for launch ramp up cost, budgeting, tracking, and adherence for successful manufacturing launch execution. Design and maintain quality systems that prevent defects and validates products at various stages of production processes. Interpret engineering drawings, schematic diagrams, and formulas to arrive at specific quality standards for the plant. Support design process during pilot builds and work with suppliers on a daily basis by providing upfront quality planning to meet and exceed customer requirements. Conduct risk assessment to assign appropriate actions and tools for supplier development. Lead producibility reviews to ensure quality requirements are understood by suppliers and that supplier's manufacturing process is capable for the production of parts to specification and at the required volume rate. I work closely with suppliers to continuously improve efficiency, productivity, and profitability through automation and process improvements. Work with suppliers to ensure flawless new product launches at required volume rate, applying methodologies like APQP, JIT, FMEA, MSA, SPC, PPA, Run@Rate. Champion critical parameter. Evaluate data and write summaries to validate and show deviations from existing standards to assist in identifying root causes and develop permanent corrective actions. Have successfully led Kaizen Pillar Teams on launch models which inadvertently saved the company millions in savings. Kaizen Presentation is available upon request.
I Managed the FDC Warehouse Building to help get control over inflated inventory levels of more than 70,000 units via SAP. I developed and maintained incentive programs to drive safety and work performance in the workplace. I helped develop a new tracking system that was integrated into the SAP system which helped all of our facilities and Corporate Office to be able to utilize, track, and heighten communication pertaining to key information along with developing multiple Google Reports that aid in the management of the area. By doing this we were able to keep the inventory level to under 700 units in need of rework. Which in turn we as a Company were able to cut back to one shift running full time in the FDC Warehouse instead of three shifts running full time paying overtime to off shifts. I am an Internal Annual Auditor for Whirlpool, as well as performing the Area Audit for 5 S, and Safety.
Worked as an operator and mixer within the facility that made pharmaceutical products to pool chemicals. Worked with many different chemicals to measure CIP flow rates to ensure that required velocities are being met. Took a Supervisor position at Whirlpool Clyde Division.
Build a unified, successful team in order to achieve an established performance measure of productivity, quality, and safety levels as set for production and whole departments. Meet or exceed daily production goals related to safety, quality, quantity produced. Perform troubleshooting of production room issues and perform maintenance on the lines while being able to assess when to call in additional support from maintenance and management. Promote GMP compliance, support 5S initiative, Kanban system, and IFP growth plans. Perform audits within the production areas for accuracy and compliance with SOPs, GMPs, and Safety Procedures. Have written step-by-step work instructions and safety procedures for Daily Operations.
This presentation is one of many I have completed. This particular one was to minimize waste and maximize safety on the manufacturing line on a daily basis on all three shifts.
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