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Process Engineer Manager/Process Engineer Resume Example

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PROCESS ENGINEER MANAGER/PROCESS ENGINEER
Professional Summary

Tech-savvy Engineer well-versed in all aspects of project management and manufacturing. Excels in process re-engineering, production management, project launches, continuous improvement, quality assurance and data analysis.

Core Strengths
  • Complex problem solving
  • Cross-functional team management
  • Process improvement
  • Microsoft Office Suite expert
  • Change management
  • SAP Super User
  • Value stream mapping
  • Quality improvement strategy
  • ISO 9000 requirements
  • Process optimization
  • Auto-CAD software
  • FEA and failure analysis
  • Process control documentation
  • Root cause identification
Professional Experience
Process Engineer Manager/Process Engineer | 08/2011 to 12/2014DHL Supply Chain (Exel Logistics) - Canton, MS
  • Managed all Projects within the SLC, a 380,000 sq.ft. warehouse and the ILC(Integrated Logistics Center) a 1.5 million sq.ft. warehouse, a $40 million dollar a year operation.
  • DHL(Exel) Kaizen leader for Nissan's ILC and SLC facility.
  • Provided support to Nissan Supply Chain Managers, that oversaw the Integrated Logistics Center day-to-day operation.
  • Insured that all process was compliance with ISO9001.
  • Responsible for all failure analysis in the Cross-dock: A3, 8D, and 5-Why.
  • Orchestrated the closing of the Nissan local area warehouses totaling $10.5 million in cost.
  • Implemented the JDA Red Prairie warehouse management system in the Integrated Logistics Center.
  • Planned the migration of 14,000 parts into the Integrated Logistics Center.
  • Direct supervision of 1 Process Engineer and 2 Maintenance Technicians.
  • Designed/Modified the Integrated Logistics Center Headcount, Material Layout, Operational Processes and Equipment as needed to increase operational efficacy.
  • Coordinated and implemented quality control objectives, activities, and procedures to resolve problems and minimize costs.
  • Regulated and altered work flow schedules according to established manufacturing sequences and lead times to expedite production operations.
  • Applied statistical methods and perform mathematical calculations to determine manufacturing processes, staff requirements, and production standards.
Launch Process Engineer | 12/2014 to 09/2016Faurecia - Madison, MS
  • Plant Launch Manufacturing Process Engineer for 2016 Nissan Titan.
  • Launch Process Engineer over 3 Nissan Titan Seating assembly lines (2 Allen Bradley and 1 Siemens PLC controlled).
  • Insured that all process on the assembly line was in compliance with ISO9001.
  • Responsible for all failure analysis on the Nissan Titan assembly line: A3, 8D, 5-Why.
  • Kaizen leader for 3 Nissan Titan seating assembly lines.
  • Responsible for multiple Capital Projects totaling a budget of $3,450,000
  • Responsible for equipment calibration, control plan development, and managing Cost of Non-Conformance.
  • Created and modified multiple PFMEA's and MFMEA.
  • Programming of Atlas Copco torque tools and control boxes.
  • Analyze and plan work force utilization, space requirements and designs layouts for equipment and work-space for maximum efficiency.
  • Plan, direct and coordinate manufacturing processes on all Nissan Titan assembly lines.
  • Modified BOM's and Routing's using SAP.
  • Determine product specifications and arrangements for purchase of equipment, materials/ parts with vendors for the 2016 Nissan Titan.
  • Applies statistical methods to estimate future manufacturing requirements and potential.
Business Process Manager | 09/2016 to 01/2019ABB- Power Grids Division - Crystal Springs, MS
  • Managed the value stream for liquid filled small power transformers through (42MVA) base, up to (161kV), for Single and three Phase Substations.
  • 1.5 million dollar increased in monthly production by modifying the production scheduling process.
  • 25% increased in on-time delivery by decreasing the lead time of project material.
  • Facilitated Continuous Improvement by completing failure analysis, root cause analysis and corrective/preventive action using best practice methodologies such as A3,8D,5-Why, and Fishbone Diagrams.
  • Provided direction to the project manager team on customer visits, available production slots, warranty production, parts availability and on-time delivery.
  • Launched SAP Process Excellence (SPEX) for Crystal Springs.
  • Managed all quality related established IT(SAP) system/processes: Document Control, Corrective Action (SAP Quality Notifications), QC Inspection (SAP Inspection Lots) and Warranty Process.
  • Managed process based quality management systems in compliance with international quality and industry standards including ISO9001.
  • Supported and led management system development projects in QMS such as: Change Management Process, Built-In-Quality (DFSS), Design-for-Manufacture (DFM), Risk Management (FMEA), and Business Continuity.
  • Managed the portfolio of business improvement projects identified by key stakeholders in the division to ensure delivery and execution of these projects with desired quality, on-time, and within budget. As a result of these improvement projects, there was a $32 million dollar 2018 (Q2) the best quarter since 2015.
  • Scheduling of transformer production, for Crystal Springs plant that totals 130 million in revenue annually.
  • Ensure efficient use of processes and supporting technology/software. That included: SPINE, Sales-force, Shop-floor Command, Capacity Planning, Sales Order Development, and SAP.
SEPS Project Manager | 01/2019 to CurrentABB- EP Industrial Solutions Division - Houston , TX
  • Managing multiple Medium Voltage/Low Voltage Transformers, Power Equipment Centers and Switchgear projects simultaneously, while meeting or exceeding project loading targets of greater than or equal to $30 million dollars a year.
  • Manage all Transformers, Power Equipment Centers and Switchgear projects located in the Southeastern USA.
  • Responsible for the complete interaction and management of engineered equipment orders with our supplier teams and sister plants; from order entry thru remittance.
  • Responsible for the technical understanding and support of the product lines being ordered & managed, mainly: Transformers, Switch-gear, Power Equipment Centers.
  • Manage the order entry process and issuing of purchase orders to suppliers in SAP, performing duties as a Buyer to ensure purchases orders transactions are fulfilled.
  • Successfully managing orders with our suppliers and sister plants, ensuring all deliverable's and customer commitments are met.
  • Perform as the key point of contact between customer facing ABB Project Management and our supplier base teams.
  • Work with suppliers/sister plants and project management to ensure technical design, scope, and coordination between equipment is achieved.
  • Provide change order pricing, manage order schedule, ensure accurate date management.
  • Actively manage project backlog, proactively seeking releases, scheduled ship dates, and any necessary shipping paperwork.
  • Work with suppliers, commercially and technically, to drive profitable.
  • Understanding commercial terms and conditions, to ensuring they are met and enforced as needed.
Education
Jackson State University - - Jackson,MS,USA | | Master of ScienceHazardous Material Management , 2014
Jackson State University - - Jackson,MS,USA | | Bachelor of ScienceIndustrial Engineering Technology/ Manufacturing Design , 2011
University of Louisiana At Monroe - Monroe,LAConstruction Management, Aug 2003-May 2005

Completed 48 credits, including 18 credits in Construction Management

Memberships

Project Management Institute, Houston Chapter

Member ID:4508688

Certifications
  • L6S Yellow Belt Certificate of Completion,Certified by ABB
  • PFMEA and Control Plan,Certified by Mississippi State University CAVS Extension
  • Root Cause Analysis for Asset Management,Certified by Mississippi State University CAVS Extension
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Resume Overview

Companies Worked For:

  • DHL Supply Chain (Exel Logistics)
  • Faurecia
  • ABB- Power Grids Division
  • ABB- EP Industrial Solutions Division

School Attended

  • Jackson State University
  • University of Louisiana At Monroe

Job Titles Held:

  • Process Engineer Manager/Process Engineer
  • Launch Process Engineer
  • Business Process Manager
  • SEPS Project Manager

Degrees

  • Jackson State University - Jackson , MS USA | Master of Science
    Jackson State University - Jackson , MS USA | Bachelor of Science
    University of Louisiana At Monroe - Monroe , LA

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