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Manufacture Failure Analysis Engineer Resume Example

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MANUFACTURE FAILURE ANALYSIS ENGINEER
Summary
With background in Industrial and System Engineering, I am currently working for a high OEM manufacturing company that practicing ISO9001 and GMP standard.  Leading the FA team to conduct a variety range of FA activities that involve with product issues, process issues, quality issues and production issues.  More than five years of experience for finding root causes to mechanical failures, electrical failures, and software failures, and working cross-functionally with Process Engineer, Test Engineer, and Quality Engineer to practice DMAIC model at production floor.  I demonstrated good understanding on DOE, FMEA, SPC, 5S, GD&T, and GR&R to management and client, and my manager also relied on my ability to leadership and communication skills.
Accomplishments

Successfully completed new project launch for five generations of iMac 21.5" and iMac 27" models through EVT, DVT and PVT stages. 

Successfully reduced MLB failures with Heat Sink deform and GPU overheat by provided reliable DOE data to vendor and drove design change with vendor. A 4.00% overall yield improvement from NPI to Ramp.

Published FMEA documentation and provided retraining to all technician. Successfully reduced turnover rate from 15% to 5%.

Standardized FA process flow on more than 15 top symptoms that includes Hi-Pot DC failure, Antenna TxPower failure, Antenna RxSingle failure, Fan Speed failure, HDD Surface failure, etc. Successfully improved rework efficiency from 30 UPH to 60 UPH while retains same headcount.

Successfully maintain two full steam production lines with a total of 2.4k outputs daily by leading a high efficient repair line for all types of failure systems.  

Lead fixture support team to conduct GR&R on all assembly line fixtures that include laser flatness measurement, AOI image process, Gap offset measurement, VHB pressure, etc.  Prepared GR&R report to client.  Successfully reduced assembly line fixture downtime by 30%.

Support operator training at production floor and aim to reduce failures that cause by workmanship issues. Workmanship failure rate was reduced to less than 2.00% from NPI to Ramp.

Professional Experience
Quanta ComputerFremont, CAManufacture Failure Analysis Engineer04/2014 to Current
  • Lead the FA team to conduct root cause analysis over 100 defective parts (Main Logic Board, Display, Solid-State Drive, Random-Access Memory, Speakers, Cables, etc.) Troubleshooting software and hardware failure from system level to component level.
  • Design failure mode test plan.  Written and document the test plan.
  • Provide feedback to Process Engineer, Test Engineer and Quality Engineer base on reliable FA results; Work together to resolve FATP issues by defining and implementing new process, test method, inspection. Investigate production constraints and practice Kaizen.
  • Drive daily meeting with FA team to plan daily FA activities.  Attempt client yield meeting to report root causes to failures and provide corrective and preventive actions.
  • Review process change request with client, validate and implement PCR through part evaluation and performance testing.
  • Monitor production RTY and DPMO performance using pareto chart, SPC and FMEA.  Initialize rework plan for non-conforming parts.
  • Lead verification and validation of build of material (BOM).  Provide data and result for preparation of manufacture change order (MCO) and engineer change order (ECO).
  • Plan and oversee all continue improvement (CI) activities at CFA, and conduct 5S audit in weekly basis.
Quanta ComputerFremont, CAIndustrial Engineer03/2014 to 04/2015
  • Operate and monitor the PLC for Conveyor System, troubleshoot errors that cause by I/O modules and field equipment.
  • Participate in the design of IQ, OQ and PQ for Conveyor System with production and vendors, and ensure the Conveyor System is capable for support all products from NPI to Ramp.
  • Participate in TPM planning, scheduling, and implementation, and provide weekly OEE report to management.
  • As the ISO representative for Industrial Engineer Department, lead internal audit and training.  Responsible for all ISO documentations such as training record, near miss report, injury report, etc.
Quanta ComputerFremont, CATest Engineer12/2012 to 03/2014
  • Oversaw daily activities of all testing stations, resolve issues on production floor that include test script failures, automation tester failures, workmanship failures, etc.
  • Conduct regression analysis over hundreds of software updates, prepare software release on production floor.
  • Conduct calibration on testers such as Hi-Pot Tester, Light Leakage Chamber, Color Calibration Tester, etc.
  • Support reliable testing for Quality Engineer by reviewing test logs and provide root cause to error or failure.
  • Maintain a complete set of software backup on a storage server, document every software update on product and tester.
City Auto SupplySan Leandro, CAInventory Control Specialist11/2011 to 12/2012
  • Compare inventories to office records, and computes figures from records to obtain current inventory on hand.
  • Prepare reports, such as inventory balance, price lists, and shortages.
  • Stocks and issue materials or merchandise.
Fu Yang Holding LtdAlameda, CAProject Planner09/2010 to 10/2011
  • Schedule, plan and procure materials and components in support of client demand.
  • Meet with suppliers to discuss and resolve quality and process related issues.
  • Define quality standard, operation procedures and inspection checkpoint.  Lead and drive implementation.
L-3 communicationsSan Carlos, CAManufacture Co-operative07/2008 to 07/2009
  • Audit Mini-TWT assembly line and provide solutions to reduce process time, lead-time and down time.
  • Inspect over 25 sample parts and review the standard with suppliers to ensure raw materials align with company quality standard.
  • Conduct Time Study and Statistical Process Control to improve over assembly line efficiency.
Education and Training
Bachelor of Science:Industrial & System Engineering2009San Jose State University, San Jose, CA, U.S.A
Certifications
Certification - Six Sigma Black Belt Certification (ExpertRating Solutions)
Languages
Fluent in Cantonese, Mandarin and English
Skills
  • ​MS Window, Mac OS, MS Excel, MS Word, C , Shop Floor, Agile PLM, Matlab
  • Optical microscopy, Oscilloscope, LCR Meter, SEM, Spectrum analyzers 
  • Black Box Test, White Box Test, Automation Test, In-Circuit Test (ICT), Functional Test (FCT), Chamber Test
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Resume Overview

Companies Worked For:

  • Quanta Computer
  • City Auto Supply
  • Fu Yang Holding Ltd
  • L-3 communications

School Attended

  • San Jose State University

Job Titles Held:

  • Manufacture Failure Analysis Engineer
  • Industrial Engineer
  • Test Engineer
  • Inventory Control Specialist
  • Project Planner
  • Manufacture Co-operative

Degrees

  • Bachelor of Science : Industrial & System Engineering 2009

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