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Design Engineer Intern (NX) Resume Example

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DESIGN ENGINEER INTERN (NX)
Design Engineer- Summary


  • Certified in NX9 and CATIA v5 with experience of 1.5 yr in plastic component design through internship positions
  • Experienced in design/ development of automotive plastic parts for interior and exterior trim
  • Knowledge of tooling (Injection molding, blow molding, foaming, stamping)
  • Knowledge of GD&T, DFMEA, DVP&R, DFM, DFA, APQP, Statistical Process Tool, DFSS
Education
Master of Science: Mechanical EngineeringMay 2016University of Texas at DallasState, USAFocus : Design and Manufacturing
Bachelor of Science: Mechanical EngineeringMay 2014Shivaji UniversityIndia
Skills
  • Design Tools: NX9 (UniGraphics), CATIA V5, Pro/E 2.0, SolidWorks
  • Simulation Tools: Mold-Flow, Simulink, ANSYS
  • Desktop Applications: Teamcenter, Microsoft Office(WORD, EXCEL, POWERPOINT), Visio
  • Machining Tools and Manufacturing Processes: Plastic injection molding, blow molding, foaming, stamping
Certifications
NX9

CATIA V5

Experience
Design Engineer Intern (NX)05/2016 to CurrentArconicFarmington Hills , MI
  • Worked on Design of Automotive Instrument Panel, Console, Door Trim, Seat trim and wiring harness systems and components 
  • Worked on new product concepts based on packaging and bench marking . Projects included :
1. Seat Side Panel
  • Created B-Surface from styling data
  • Created and designed clipping and attachment schemes including discontinuous annular snap-clips, rib clips, dog houses, and bosses for screw fasteners
  • Reduced rib thickness to eliminate sink marks on A-Surface
  • Created of vertical stiffening ribs
  • Modified step flange for increased seat adjustment lever diameter ​​
              2. Interior Trim Cover Center Console
              • Created B-Surface from styling data
              • Analyzed and altered previous tool direction to simplify tooling and eliminate the requirement for a slide in the tool
              • Modified faces to accommodate new tool direction and designed attachments

              ​
                Mechanical Engineer05/2013 to 05/2014Kalapi Engineering And Association Pvt. Ltd
                • Designed plastic valves according to the specifications of the clients and the standard-normative using NX
                • Consulted with engineering team regarding technical feasibility, offered solutions to problems, and presented results for development of projects
                • Documented mechanical designs in preparation for design reviews and prepared assembly instructions
                • Interfaced with other engineers, fabrication and packaging team members and management
                • Assessed the manufacturability of assigned parts by DFMEA, DVP&R and resolved related issues
                Professional Training
                Automotive Plastics Product Deign using Uni-graphics (NX9)
                • Automobile Interior and Exterior Trims Design
                • Design guidelines for Plastic Molded Parts
                • Class A Styling surface analysis & Part development
                • Solid & Surface Modeling methods for Automobile Trims & BIW Parts
                Projects
                1. Part development from input styling surface (Class A) & reference sections of Overhead Console Center & Finisher
                • Modeled Class B & closing surface, B surface feature design like locators, ribs, bosses etc , checking for tooling feasibility using NX9

                2. Part development from input styling surface (Class A) & environment part sections of Arm rest used in Door Trim in Passenger Cars

                • Modeled Class B & closing surface, B surface feature design like locators, ribs, bosses etc, checking for tooling feasibility using NX9
                Academic Projects

                Design and Molding Simulation:

                • Carried comprehensive design review and mold flow analysis for inner slider of a refillable razor
                • Objective: optimize the design, while accounting for the process deformation by analyzing the molding process
                • Tools Used: NX , Mold-Flow
                • Simulation Specifications- Material used: Polyoxymethyene (POM) Ultraform N2320-003
                • Mesh: 3D tetrahedral , aspect ratio 9
                • Computed warpage using a single cavity with a cycle time of 10s, 20s and 30s, and coolant flow rate of 10 liter/min and acold runner system
                • Used the mold flow analysis to predict the deformation of the part, and then adjust the design accordingly

                Design Optimization of a Quadcopter Arm:

                • Used the integrated simulation tools in SolidWorks to optimize plastic part design for manufacturing and strength
                • Simulation Specifications: Material: ABS, Mesh: Tetrahedral solid
                • Specified fill settings and gate location for flow, weld lines, air traps and cooling time analysis
                • Optimized structural design by introducing depth of cut to minimize the mass
                • Compared results for sink marks, stress distribution and displacement
                • Reduced cooling time of optimized design by 10 s, fill time by 0.2 s and maximum pressure by 183 psi
                • Result: Reduced weight while maintaining strength and manufacturability
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                Resume Overview

                School Attended

                • University of Texas at Dallas
                • Shivaji University

                Job Titles Held:

                • Design Engineer Intern (NX)
                • Mechanical Engineer

                Degrees

                • Master of Science : Mechanical Engineering May 2016
                  Bachelor of Science : Mechanical Engineering May 2014

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