Design Engineer Intern (NX) Resume Example
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DESIGN ENGINEER INTERN (NX)
Design Engineer- Summary
- Certified in NX9 and CATIA v5 with experience of 1.5 yr in plastic component design through internship positions
- Experienced in design/ development of automotive plastic parts for interior and exterior trim
- Knowledge of tooling (Injection molding, blow molding, foaming, stamping)
- Knowledge of GD&T, DFMEA, DVP&R, DFM, DFA, APQP, Statistical Process Tool, DFSS
Education
Master of Science: Mechanical EngineeringMay 2016University of Texas at DallasState, USAFocus : Design and Manufacturing
Bachelor of Science: Mechanical EngineeringMay 2014Shivaji UniversityIndia
Skills
- Design Tools: NX9 (UniGraphics), CATIA V5, Pro/E 2.0, SolidWorks
- Simulation Tools: Mold-Flow, Simulink, ANSYS
- Desktop Applications: Teamcenter, Microsoft Office(WORD, EXCEL, POWERPOINT), Visio
- Machining Tools and Manufacturing Processes: Plastic injection molding, blow molding, foaming, stamping
Certifications
NX9
CATIA V5
Experience
Design Engineer Intern (NX)05/2016 to CurrentArconicFarmington Hills , MI
- Worked on Design of Automotive Instrument Panel, Console, Door Trim, Seat trim and wiring harness systems and components
- Worked on new product concepts based on packaging and bench marking . Projects included :
1. Seat Side Panel
- Created B-Surface from styling data
- Created and designed clipping and attachment schemes including discontinuous annular snap-clips, rib clips, dog houses, and bosses for screw fasteners
- Reduced rib thickness to eliminate sink marks on A-Surface
- Created of vertical stiffening ribs
- Modified step flange for increased seat adjustment lever diameter
2. Interior Trim Cover Center Console
- Created B-Surface from styling data
- Analyzed and altered previous tool direction to simplify tooling and eliminate the requirement for a slide in the tool
- Modified faces to accommodate new tool direction and designed attachments
Mechanical Engineer05/2013 to 05/2014Kalapi Engineering And Association Pvt. Ltd
- Designed plastic valves according to the specifications of the clients and the standard-normative using NX
- Consulted with engineering team regarding technical feasibility, offered solutions to problems, and presented results for development of projects
- Documented mechanical designs in preparation for design reviews and prepared assembly instructions
- Interfaced with other engineers, fabrication and packaging team members and management
- Assessed the manufacturability of assigned parts by DFMEA, DVP&R and resolved related issues
Professional Training
Automotive Plastics Product Deign using Uni-graphics (NX9)
- Automobile Interior and Exterior Trims Design
- Design guidelines for Plastic Molded Parts
- Class A Styling surface analysis & Part development
- Solid & Surface Modeling methods for Automobile Trims & BIW Parts
Projects
1. Part development from input styling surface (Class A) & reference sections of Overhead Console
Center & Finisher
- Modeled Class B & closing surface, B surface feature design like locators, ribs, bosses etc , checking for tooling feasibility using NX9
2. Part development from input styling surface (Class A) & environment part sections of Arm rest used in Door Trim in Passenger Cars
- Modeled Class B & closing surface, B surface feature design like locators, ribs, bosses etc, checking for tooling feasibility using NX9
Academic Projects
Design and Molding Simulation:
- Carried comprehensive design review and mold flow analysis for inner slider of a refillable razor
- Objective: optimize the design, while accounting for the process deformation by analyzing the molding process
- Tools Used: NX , Mold-Flow
- Simulation Specifications- Material used: Polyoxymethyene (POM) Ultraform N2320-003
- Mesh: 3D tetrahedral , aspect ratio 9
- Computed warpage using a single cavity with a cycle time of 10s, 20s and 30s, and coolant flow rate of 10 liter/min and acold runner system
- Used the mold flow analysis to predict the deformation of the part, and then adjust the design accordingly
Design Optimization of a Quadcopter Arm:
- Used the integrated simulation tools in SolidWorks to optimize plastic part design for manufacturing and strength
- Simulation Specifications: Material: ABS, Mesh: Tetrahedral solid
- Specified fill settings and gate location for flow, weld lines, air traps and cooling time analysis
- Optimized structural design by introducing depth of cut to minimize the mass
- Compared results for sink marks, stress distribution and displacement
- Reduced cooling time of optimized design by 10 s, fill time by 0.2 s and maximum pressure by 183 psi
- Result: Reduced weight while maintaining strength and manufacturability
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Resume Overview
School Attended
- University of Texas at Dallas
- Shivaji University
Job Titles Held:
- Design Engineer Intern (NX)
- Mechanical Engineer
Degrees
- Master of Science : Mechanical Engineering May 2016
Bachelor of Science : Mechanical Engineering May 2014
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