Design Engineer Resume Example
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DESIGN ENGINEER
Highlights
| Structural Design, Sheet Metal Design, CAD, GD&T, Hydraulics, DFM Principles, JIT, Lean manufacturing, Kanban, Kaizen, Six Sigma Engineering Software: Pro/E Wildfire 5.0, MATLAB, SolidWorks, ANSYS, Optistruct, Icepak, Inspire, Evolve Others: Windchill, SAP, MS Word, Excel, PowerPoint, Windows 9x/2000/XP/7/8, Mac, Linux |
Experience
Design EngineerJul 2011 to Jun 2014
Safran Group － Bothell
Safran Group － Bothell
- New product design, development and prototype assembly of 6 different models of the Backhoe Loader (BHL).
- Structural design of the backhoe (swing and sliding brackets, arm, boom, and bucket), stabilizers, fuel tank and hydraulic tank using PRO/E.
- Analysis was carried out using Hypermesh.
- Selection of hydraulic components of the machine (loader and backhoe control valves, pump, hydraulic hoses) based on market requirements for different configurations of the BHL.
- Appropriate hydraulic fittings (SAE, ORFS, BSP, NPTF, JIS, banjo) were selected based on flow and pressure ratings at different parts of the machinery.
- Solid pipe design and hydraulic hose routings of the machine using PRO/E.
- Hydraulic testing of the BHL prototype, working in close proximity with the respective hydraulic equipment suppliers (BOSCH, Parker, Walvoil) where cycle time and fuel consumption for different operations were evaluated, compared with the market competitors and fine-tuned to have a competitive product ready for the market.
- Designed and developed the counter weight for a wheel loader.
- Created the reach diagram and the hydraulic block diagram of the BHL using AutoCad.
- Practiced GD&T, lead design review meetings and participated in the engineering change process whilst using PLM software (Windchill) and SAP to route updates to other teams.
Design Engineer TraineeDec 2010 to Jun 2011
Sargent Aerospace － Greenville
Sargent Aerospace － Greenville
- Modeled, analyzed and optimized the arm of a 23 ton excavator using Pro/E for CAD and ANSYS for stress analysis.
- Evaluated multiple structural and design concepts vis-à-vis the market needs and the best feasible concept was selected for design and analysis.
- Identified failure prone regions via static stress analysis and accordingly modified the part for a more robust design.
- Validated the design improvements with the production team.
Product Engineering InternJun 2010 to Aug 2010
Analog Devices, Inc. － Wilmington
Analog Devices, Inc. － Wilmington
- Mapped the entire truck assembly line using AutoCAD and calculated the cycle time for assembly of each component.
- Restructured the entire truck assembly line layout to improve cycle time, product flow, operator footprint, and reduce bottlenecks.
Manufacturing Engineering TraineeJun 2009 to Aug 2009
Rbc Bearings － Mentor
Rbc Bearings － Mentor
- Optimized and restructured the tail end of the production line to increase the output efficiency of the vehicle "Fortuner" during the ramp up phase, in an effort to go more lean and eliminate "Muda".
- Documented and analyzed NC's on defect dockets whilst adhering to Toyota's stringent quality norms and practicing the "Toyota Way".
- Learned and practiced the corner stones of the TPS system (JIT, Lean Manufacturing, Kanban, Kaizen) Projects Screw Conveyor Design A fixed, sand screw conveyor was designed for Martin Sprocket & Gear Inc.
- based on their design requirements.
- Basic DFM design principles and techniques, namely, conceptual, embodiment and detail design were used to develop the conveyor.
- In the process, QFD analysis (House of Quality), concept generation, Product Design Specification, material selection, DFM & DFA analysis, among ohers, were implemented.
- Optimizing Fan Location and Air Flow Rate of the Fan on a CPU Cabinet using Parameterization CFD analysis was performed using ANSYS Icepak and the temperatures of the CPU cabinet and processor were evaluated for different fan locations and air flow rates.
- The best fan location was selected based on the analysis.
- Digging Force Calculation for Excavator and Backhoe Loader Created an excel spreadsheet calculation wherein on entering any given angle of the boom-arm-bucket angle w.r.t ground, returned every position of the points of the excavator/backhoe loader along-with the respective digging force at that position.
- Return-to-Dig Mechanism Selected a switch (connects to the loader control valve) and positioned it on the arm of the loader, which on getting engaged, returns the loader assembly to the digging position during the return stroke of the loader assembly.
- Calculation of the Swing Bracket Performance of the Backhoe Loader during operation Created an excel spreadsheet which returned the torque at every position of the backhoe as the bracket rotated 180 degrees from one end to the other in either direction.
- The mounting points of the backhoe on the swing bracket were modified such that the torque reduces as the backhoe moves towards the other end during operation.
Education
Masters of Science, Mechanical EngineeringDecember 2016THE UNIVERSITY OF TEXAS － City, StateMechanical Engineering
Bachelor of Engineering, Mechanical EngineeringJune 2011PES UNIVERSITY － City, IndiaMechanical Engineering
Accomplishments
- Certifications: Six Sigma Green Belt (IISE).
Skills
ANSYS, AutoCAD, Backhoe, Basic, CAD, competitive, concept, CPU, direction, Hydraulics, layout, Lean Manufacturing, Linux, machinery, Mac, market, material selection, MATLAB, meetings, Excel, PowerPoint, Windows 9, 2000, MS Word, PLM, Product Design, Quality, SAP, Six Sigma, SolidWorks, Specification, spreadsheet, Swing, switch, TPS
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Resume Overview
School Attended
- THE UNIVERSITY OF TEXAS
- PES UNIVERSITY
Job Titles Held:
- Design Engineer
- Design Engineer Trainee
- Product Engineering Intern
- Manufacturing Engineering Trainee
Degrees
- Masters of Science , Mechanical Engineering December 2016
Bachelor of Engineering , Mechanical Engineering June 2011
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