CAE Engineer Resume Example

Meticulous CAE Engineer who excels at juggling multiple tasks and working under pressure. Broad industry experience includes Trucks & Off Highway, Automobile, Recreational Vehicles, Industrial Products with strong leadership skills.HIghly Experienced, Technical, Team oriented Leader with excellent project management skills who works effectively with all levels of employees in cross-functional teams.

Total 9.5+ Years of Experience as CAE Engineer in different domains

• Currently Working as Onsite CAE Lead Engineer & Offshore Project Manager since 1.5+ Years in Polaris Industries, USA
• 1.5+ Years worked as CAE Onsite Lead in Volvo, France & India
• 3 Months worked as CAE Onsite engineer in Husky Injection Molding Systems Ltd, CANADA
• 4+ Years worked as CAE Engineer/Project Lead/Project Manager for different domains like: Recreational Vehicle (All Terrain Vehicle, Snowmobile, Motor cycle, Off Road Vehicles), Construction Equipment, Trucks, Nuclear Industries, Heat Exchanger, Automobile, Turbines, Pumps ETC
• 2.5+ Years worked in New Product Development area in Machine Tool, DG Set, Boilers ETC

Key FE Analysis/Product Development Projects Handled

• Component, Sub System & Full System level FE Analysis on Automobile & Recreational Vehicle Engines (2-Stroke, 4-Stroke)
• FE analysis on Piston & Con rod with sequential loading, Pre-stress Modal analysis of full engine, Tolerance Stack up analysis at Trans Joint, Interference Fit simulation, sequential Assembly loading simulation, Run different fatigue loadings to find fatigue life with manual calculation
• Map CHT results of full engine from CFX or Fluent to ANSYS WB/APDL and find Total & Harmonic Cylinder bore distortion analytically
• FE Analysis (Static, Vibration, Torsion Vibration, Vibration Fatigue, Transient Vibration) & Validation of different components of engine like: Engine shaft, Pump shaft, Connecting Rod, Flywheel, Crank Shaft etc
• Sub structuring of Engine to consider engine stiffness in Different full motorcycle analysis (Modal, Static, Dynamic)
• Component, Sub System & Full System level FE Analysis and design life calculation on Automobile & Recreational Vehicle Chassis and other structural components (Suspension parts, Swing Arm, Accessories ETC) using ANSYS & N-Code Packages
• Worked on ROPS and some other quasi static Analysis for different cabins of Construction Equipment, Agricultural Equipment, Recreational Vehicle along with Correlation with physical test
• Worked on Non Linear Buckling Analysis along with Correlation with physical test
• Worked on FOPS and other Explicit analysis like: Drop Test, Simplified Crash Simulation, Simulation of Deep Draw Operation ETC
• Sub Modeling of wheel, Chassis, Drive line assembly to perform detailed study and optimization of different component with Full system level loadings
• Perform and handle different optimization projects on Optistruct
• Develop different Automation tools in ANSYS WB/APDL or VB Application for Cylinder Bore distortion, Fatigue Life Calculation, MNF File creation in ANSYS WB, Contact generation in ANSYS APDL/WB, QC, Different result interpretation etc...
• Perform Creep analysis on riveted joints
• FE Analysis/ Fatigue Life Calculation/ Correlation of FE Results with Actual Test/ Product development/ Design Calculations/ Design Iterations for Off highway vehicles like Backhoe Loader, Excavators, Wheel Loader, Skid steer, Special Purpose Vehicles like different cranes, Expendable boom etc.
• FE Analysis of Structural components of different Industrial Products, Medical Equipment, Securities system, different Structural Components (Main Frame, Drive Shaft etc) of wind turbine
• FE Analysis & Meshing of different components of Truck & Car
• Design, Validation & Fatigue life calculation of Nuclear Vessels, Boilers, Pressure Vessels, Turbine
• FE Analysis of Pressurizer (Nuclear Plant Component) as per ASME SEC III and FE Analysis of different boilers as per ASME SEC VIII
• Design and FE Analysis of different components of Machine Tool - CNC & Conventional machines, Alternator
• Worked on Design Calculation on Math CAD
• Worked on Kinematic Analysis with Working Model & Design View & Pro Mechanism
• Have good Hands on Pro-E and Windchill experience for CAE & Design Project Need where CAE has major role to play

Key Achievements as Project Manager

• Being in Service Industries 4+ years of total experience in Project Management
• Handled and grown more 3+ accounts from 0 to 5+ team size
• Handled and grown 1 account from 0 to 10+ team size
• Implemented different QMS Processes in project for continuous & long term account growth
• Followed CMMI Level 5 and QMS Processes for 2+ accounts with team size 6+
• Always work on customer satisfaction
• Spend 4000+ hours only in project management

• Certificate Course in IDEAS (CAD House, 2002)
• Attended 2 Days ANSYS advanced Workshop for Solver Technique and MBD (ANSYS, 2008)
• Attended 3 Days ANSYS advanced Dynamic analysis Training (ANSYS Pune, 2007)
• 4 days basic training on PATRAN/NASTRAN (SVNIT, 2002)

• Presented a Paper in ANSYS India User Conference 2008 on APDL & Sub modeling (ANSYS, 2008)
• Active member in collage technical and cultural festival organizing committee
• Member of Collage Training and Placement Committee (SVNIT, 2002-03)
• Presented a seminar on Rapid Prototyping (SVNIT 2003)
• 1 Month Training at KRIBHCO.LTD, HAZIRA IN NDT Department (2001 - 02)
• 1 Month Training at INFAB.LTD, SURAT IN FABRICATION Department (2000 - 01)
• 1 Month Training at TEXFAB.LTD, SURAT IN FABRICATION Department (1999 - 00)