CAD Design Engineer07/2016 to CurrentSan Vista Technologies IncEdison, NJ
Trained on advanced Siemens UG-NX-CAD 10.0 tools with strong fundamentals on 3D part modeling, assembly, advanced surfacing sheet metal design and rendering.
Proficient in preparing quality documents (FMEA) and quality assistance using ASME and ANSI standards.
Knowledge on Consumer & Automotive Plastic parts focusing on material selections, Design for Manufacturing (DFM) and Tool Design considerations.
Strong understanding of the design requirements for injection molded plastic parts such as draft angle, draw directions, side core creations for locking features like Dog Houses, Snaps, etc.
Generated CAD models of automotive plastic parts from A surface models developed by industrial designers.
After deciding the functionality, design requirement and additional parts to be assembled in the plastic body, developed designs for structural strength using ribs.
Designed snaps, locators, bosses and dog houses to be integrated on the plastic part B-side surface maintaining aesthetic appeal of the A-side surface.
Created core, cavity & related side core inserts with associative modelling techniques.
Complete DFM analysis for the parts using draft & surface quality analysis using UG-NX tools.
Mechanical Engineer Intern05/2015 to 08/2015National Oilwell Varco LLCDubai
Redesigned 3D CAD model from 2D blueprints of a 500 BBL vertical silo storage tank for the mud fluid in SolidWorks and performed static mode stress analysis on 3 different designs to select the most compatible model.
After stress reduction by 20%, one of the designs is under production.
Customized a 5-shaker skid frame (15 tons weight) based on customer specifications and reduced frame bending when suspended from a crane to less than 5 cm / 2 inches.
Mechanical Design Engineer01/2012 to 12/2013Lokesh Machines LtdHyderabad, India
Designing and developing automotive engine, transmission components and automated machines from conceptual ideas in 3D modeling software.
Perform velocity, acceleration and torque analysis on various engine components and reduce shaking forces and moments.
Designing models of a dual based wheel hub and optimizing it by conducting static analysis.
Creating assemblies and preparing process documentation including Bill of Materials.
Designed and improved sheet metal chassis/enclosures and component design to accommodate the new size requirements for the customer and cutting timeline by using 3D solid modeling software.
Managed all phases of the design process for a multitude of products, components, parts, assemblies and subassemblies, including drafting, dimensioning, tolerancing, prototyping and documenting results.
Launched a new product which provides a 50% productivity increase and a 10% performance benefit over current design.
Developed low-weight, low-friction piston assembly for air-pressure vehicle (air car), increasing top speed of prototype by 11% with no decrease in range.
Design of Composite Car Bumper, California State University-Northridge.
Designed a car front bumper following safety standards in SolidWorks as part of Composite materials course project.
Tested for impact and crash analysis and calculated the F.O.S for steel and composite material.
Arrived at the best ply-orientations using Promal software with best cost and weight for the material.
Modeling and Simulation of Single Cylinder I.C Engine, California State University-Northridge.
Created the preliminary piston, connecting rod assembly in SolidWorks, initial balancing and applying proper constrains to satisfy creation of FEA model.
Calculated Shaking Forces and conducted static analysis and motion study.
Obtained a Factor of safety of 2.5 for static and 1.25 for fatigue requirements from simulation studies by modifying crank pin diameter.
Masters of Science (MS): Mechanical EngineeringMay 2016California State UniversityNorthridge, CAMechanical Engineering 3.1
Bachelors of Engineering (BE): Mechanical EngineeringMay 2012Manipal Institute of TechnologyManipal, IndiaMechanical Engineering 3.76
Comprehensive backgroundin designing components and complex mechanical systems in SolidWorks and Siemens NX.
*Solid command of technologies, tools and best practices in designing mechanical equipment using AutoCAD, SolidWorks and engineering drawings.
*Expertise in developing new machines and contributed in designing and analyzing of mechanical parts in the engine.
*Strong abilities in creating/reading/interpreting engineering drawings with proficiency in designing & developing new products in conformance to pre-defined technical specifications.
*Superior problem-solving and time-management abilities; adept at identifying the root cause of issues and implementing creative, targeted cost-effective solutions.
*Strong abilities in CAD and CAE to evaluate the performance of machine components and mechanical systems to reduce number of prototypes required for testing. SolidWorks 2016| SolidWorks Simulation| UG NX 10.0| GD&T| ANSYS Workbench| 3D Part Modeling| Surface Modeling| DFM| DFA| MS Office| Sheet Metal Design| Plastics Design| 2D Drafting| Catia V5|
CAD| Pro Engineer| GD&T| Injection Molding| Castings| Forgings| Milling|