Maintenance Engineer/Mechanic dedicated to continuous process improvement in the face of rapidly evolving and changing markets. Extremely results-oriented and proactive in addressing and resolving problems.
I am reliably self motivated, and I believe in doing the job right the first time. The majority of production equipment I have come in contact with over the years, all have had designs and modifications made to improve the reliability and quality.
Proven and reliable track record using industry leading vendors - Motion Industries, Electrical Equipment Company, Mcmaster Carr, Grainger, and Automation Direct, along with others to provide reliable part delivery and service.
Implemented L.O.T.O procedures, using the NCDOL standards for the backbone of the system, set up employee training and resource center.
Reduced downtime by starting a C.M.M.S. Increasing preventative maintenance and predictive maintenance schedules.
Partnered successfully with the Quality Assurance department, Production Supervisors and Operators to increase communication regarding quality, machine problems, and equipment downtime.
Involved in the design, manufacturing and installation of new equipment. The machines were designed to copy parts in inventory, or parts that were an upgrade from the existing, where applicable.
Modified all older equipment to run on PLC's. Designed the panel layouts, purchased the material, installed, wired and programmed the devices. This included Touch Screen operator interfaces. Using ladder logic and the Touch screen, I was able to diagnose electrical and mechanical problems in the design of each system.
Excellent in troubleshooting Electrical, hydraulic, mechanical and pneumatic.
The equipment I am responsible to maintain and upgrade -
Motors, gearboxes, chain and sprockets
Linear rails, pillow block and flange bearings
Air cylinders, cable cylinders, directional valves and solenoids
Heat bar sealers, motor driven trolley systems and arbor cutters
Portable water chillers and support equipment
Davis Standard Extruder and support equipment
Extrusion Die R-bar sheet die
Reciprocating and piston air compressors
Refrigerant air dryers, filters and drains
All electrical equipment - proximity switches, sonic sensors, limit
switches, Motor and motion controls.
The process equipment operates on a .001" scale. Do to the operational characteristics of our finished product, the operators had to be able to fine tune the equipment to achieve the desired level of quality required by our distribution vendors. These include, but not are limited to, Lowes Home Improvement and The Home Depot.
This facility operates 24 hours a day, sometimes 6 days a week. Being responsible for the operational downtime, I am on call 24/7.
Hands on Maintenance Manager with 4 direct reports, and 43 indirect reports. Involved in every aspect of the plant operations. Helped the maintenance associates with downtime situations and improving the work flow of the new preventative and predictive maintenance programs.
Involved in instituting a company wide C.M.M.S program. Supervised labeling of all the equipment and the tier level of equipment hierarchy. Managed the cross referencing of the parts between the inventory and parts usage, to reducing the costs associated with spare parts inventory.
Worked directly with the Production, Waste Water and Trucking managers to achieve a more reliable, stable and friendly working environment.
Trained with the Boiler operators on the safe operation and maintenance of 4 tube fired boilers. Involved in the upgrade of all the boiler support equipment, and working with vendors on a reliable chemical injection system.
Worked with the Production Manager and DHEC on the Environmental controls to alleviate complaints on Non Condenseble Gas exposures both inside and outside the facility.
This facility operates 24/7 and I was on call 24/7
Lead mechanic with 5 direct reports. Reporting directly to the plant manager.
New Facility. Involved in the implementation of the supply and maintenance room. Set up inventory schedules and preventative maintenance schedules.
Overseen the implementation of the L.O.T.O training and procedures. Managed all scheduling and training for the employees.
Responsible for all equipment upgrades and repairs.
Excellent operator of all shop equipment including metal lathes, end mill machines and surface grinders.
On call for the off shift's to help in diagnosing and repairing equipment. on call 24/7.
Lead Electrician with 4 direct reports. Responsibilities included the entire facility, live haul, processing, shipping, waste water, refrigeration, ice makers, hot water units and roof top air units.
Involved in the layout of the electrical devices before plant start up. Designed and installed PLC's on all First Processing equipment after plant was in operation.
Involved in the setup of the supply room, and involved in the L.O.T.O system.
Responsibilities included maintaining the production and support equipment, troubleshooting electrical and hydraulic problems, and upgrading equipment to withstand the rigors of a wash down environment.
Self motivated and on call 24/7.
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