Design Engineer Resume Example KENNAMETAL Inc

DESIGN ENGINEER

Professional Profile

Mechanical Engineering graduate having 4 years of industry experience in product design (AutoCAD and NX), product development, project execution and program engineering with certification in Six Sigma, in depth experience in Lean Techniques, Adept in Kaizen. A natural team leader with independent decision making ability.Analytical and detail-oriented design engineer seeking a challenging position in the [name of industry] industry. Proven ability to understand customer design specifications and translate needs to project teams. Dedicated to continuing professional growth with certifications in [name] and [name].

Experience

01/2013 to 01/2014

Design Engineer01/2012 to 08/2015KENNAMETAL IncBangalore, India

Involved in 3D-modeling of Cutting tools and the component drawings in Uni-graphics (NX) and AutoCAD and applying geometric dimensioning & tolerancing (GD & T).
Worked on generating 3D models of the assemblies of cutting tool components and Drafting.
Worked on creation of special Tools called RIR and RIQ for Valve seat machining in Automobile engines.
Led the Tooling Layouts team in the creation of Tooling layouts and customer documentation which include assembly drawings in 2-D, along with the Bill of material (BOM) and component drawing.
Involved in customer documentation, provided customer specific information and details in a specified template for Ford, GM, Mercedes Benz and other major automotive companies Worked on Tool Data Management, generation of Graphical Tool models and simulation models.
Led the CAD support (AutoCAD and NX) team.
Implemented automation through lisp programming and script files Involved in Projects that include Concept Development and creation of Art work (3-D) Design and Valuation of Product Drawings Supported Program Engineering teams across North America and Europe locations on the globe with strong knowledge in Design for Manufacturing/Assembly (DFM/DFA) Developed design guidelines and technical documentation for the standard product in the development phase and updated the existing design guidelines (DFMEA) /(DVP&R) Training new employees in CAD (Uni-graphics and AutoCAD), SAP (Similar to Team center), ECTR.
Created and Revised Engineering Drawings (ER) Involved in Project execution which includes Proposal to Product Manufacturing and Dispatch Stage.
Involved in Project Management, Tooling proposals, generating Topaz output and project follow up Exposure to NOVO (Cloud Manufacturing) Achievements Consecutive 'Employee of the year' award for the years 2013 and 2014.
Received consecutive KAIZEN awards for Process Optimization in AutoCAD (Lean project).

01/2012 to 01/2015

01/2012 to 01/2015MVSR Engineering CollegeHyderabad, India, Andhra Pradesh

Part of a team which participated in the SAE INDIA BAJA 2009-10 competitions under Prof The competition consisted of designing and fabricating an All-Terrain Vehicle to participate in a race.
I worked in designing and positioning of Fuel tank system making using of in CATIA-V5 by taking into consideration various design limitations.
After completing a preliminary design on in CATIA-V5 with the given specifications of vehicle size and dimensions, the analysis was done on ANSYS.
Static loading, Dynamic loading, Front impact loading, rear impact loading, side impact loading, roll over, suspension impact loading and failure analysis of the entire vehicle was tested.
A Catalytic converter and a Turbo Charger were incorporated into the completed vehicle to reduce the Emissions and increase the fuel efficiency.
The completed vehicle passed all the rigorous tests conducted at the site, participated in the final race and performed successfully.
Participated in the research work conducted by Indian Institute of Science (IISC) in the field of Innovative Product Design I had an opportunity to learn, developing designs that are efficient, compact and easy to manufacture.
Relevant Skills Product Design Machining Product Development Design for Manufacturing and Assembly (DFM & DFA) Geometric Dimensioning and Tolerance (GD&T) Process Planning (PPAP, APQP, DVP&R) Design and Process Failure Mode and Effects Analysis (DFMEA & PFMEA) Design Reviews Design Guideline Root Cause Analysis Project Execution Program Engineering LISP Programing and Macros (AutoCAD) Six Sigma Lean and Kaizen Tools Uni-Graphics (NX-9) AutoCAD (2015) ANSYS Catia-V5 Minitab Ms-office Pro-E NWBC C/MATLAB/SIMULINK SAP PLM & ECTR (similar to Team centre); Academic Projects Six Sigma Project November-2015 Identified a business concern that was resulting in waste and lost profit for an automotive related business.
Defects in manufactured clutch plates were causing problems for customers such as sluggish transmission fluid, the need for frequent transmission fluid changing, noisy gear shifts and the replacing of clutch plates.
These problems were identified through VOC, utilizing surveys and questionnaires.
My role involved performing the hypothesis tests in Minitab (Analyze phase) and finding out the relation between the parameters causing damage and perform DOE (Improve phase).
Later validating and implementing it in the control phase.
Lean Project, Process Optimization November-2015 The tooling layouts and customer documentation in AutoCAD.
The Process involved a lot of manual work, we had focused on automating the process in critical areas thus decreasing the lead time and increasing productivity.
Conducted value stream mapping, implemented lean concept, and project plan for the lean to forecasting using smoothing techniques.
Human Ergonomics November-2015 Ergonomic Risk Analysis-8th Annual Ergonomic Design Competition: Identified and evaluated the major ergonomic risks involved in the tasks performed by trainers in animal shelter and by a Sandwich artist at Subway using 3D Digital Human Modelling/ Simulation by Siemens - Jack Selected each assessment tool according to the body region affected: Moores Strain index, ACGIH, Rodger's Muscle fatigue, to reduce or eliminate the involved risk in the activities.
Simulated the process in Jack by adding the real life conditions, and then performing analysis of several ergonomic aspects like RULA and REBA.
Identified and resolved ergonomic issues during the physical builds, lead identification and assessment according to the ergonomic standards NIOSH lifting guidelines, Trustmark and OSHA standards Student Project I Title: - Worked on "Designing and Fabricating suspension system" for a vehicle.
Designed and fabricated a pneumatically activated vehicle suspension system that would lessen the shocks experienced by the driver, by automatic adjustment of the height of suspension Student Project II Title: - Worked on "Design of Cooling Systems for High Power Electronics" at The Defense Electronics & Research Laboratory (DLRL), Hyderabad.
Worked on Designing a Cooling system for Microwave power module, generating power above 10kw.
I approached the problem by crafting a cold plate.
Acted as Design Team lead in the construction of the cold plate in CATIA.
Calculated the flow rate and heat transfer parameters theoretically and compared with practical results Applied the concepts of CFD and performed analysis through simulation, using ANSYSICEPAK 4.0, checked the feasibility for the fabrication of Cold plate.
Phani Shashank Vuttaluru 3.

Education

Master of Science: Industrial and Systems EngineeringDec 2016University of MichiganIndustrial and Systems Engineering

Supply Chain Management, Production and Operation Management, Auto Assembly Systems, Human Factors and Ergonomics, Project Management, Total Quality Management (Six Sigma)

Bachelor of Engineering: Mechanical EngineeringJune 2011Osmania UniversityHyderabad, INDIAMechanical Engineering

Skills

3D, 3-D, Academic, ANSYS, artist, Art, AutoCAD, automation, automotive, C, CAD, CATIA, concept, Concept Development, Data Management, Designing, dimensions, documentation, Drafting, Electronics, Ergonomics, failure analysis, forecasting, drawing, Team lead, LISP, Machining, Macros, MATLAB, Ms-office, Microwave, Minitab, modeling, Optimization, PLM, positioning, Pro-E, Product Design, Product Development, profit, programming, Project Management, proposals, Proposal, Research, Risk Analysis, SAP, script, Siemens, Simulation, Six Sigma, Supply Chain Management, surveys, technical documentation, Total Quality Management, transmission, Uni-graphics, Valuation

Resume Overview

Companies Worked For:

KENNAMETAL Inc
MVSR Engineering College

School Attended

University of Michigan
Osmania University

Job Titles Held:

Design Engineer

Degrees

Master of Science : Industrial and Systems Engineering Dec 2016
Supply Chain Management, Production and Operation Management, Auto Assembly Systems, Human Factors and Ergonomics, Project Management, Total Quality Management (Six Sigma)
Bachelor of Engineering : Mechanical Engineering June 2011

Design Engineer Resume Example

Resume Score: 90%

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