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Controls Engineer Resume Example

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CONTROLS ENGINEER
Summary
Seeking an opportunity to enhance my skills and position where my experience and knowledge can be utilized in field of Electrical control and automation Engineering.
Skills
  • Allen Bradley, Siemens S7-400, Modicon, FX developer- MITSUBISHI, Concept.
  • HMI/SCADA: Allen Bradley HMI, SIMATIC HMI, EZ Touch Panel, Basic knowledge of Wonderware.
  • Frequency AC Drives, all ZETA drive and GEMINI GV6 Servo Drive.
  • Industrial Networks and Communications: Ethernet TCP/IP, DH485, DH+, Controlnet, Devicenet, RS232,CANbus, Wireless, OPC
  • Programming Software: RSLogix 500, RSLogix 5000, SIMATIC Manager, Factory Talk View Studio - Configuration software for developing and testing machine level and supervisory level human machine interface (HMI) applications AB Panels, PanelBuilder32 Configuration Software for Panel View Standard Terminals RSView32, RSViewSE/ME, EZ Touch Programming Software for EZ Touch Panel, SIMATIC WinCC.

  • DRIVES: Motion Architect Programming (Motion Controllers), PowerFlex 40, PowerFlex 70, PowerFlex 4 Variable
 
  • Standard.Computer Skills: 'C' Language Programming, MATLAB, Basic Internet Applications, MS Office, Visual Basic,Lab View, AutoCAD.
  • Able to learn different hardware and software very quickly with little to no instruction.
  • Strong oral and written communication skills.​
Experience
Controls Engineer 06/2012 － Current SAR AUTOMATION Greer, USA, SC
  • This position requires PLC and HMI programming extensively, Robot handling, Electrical system designing, assisting customer in full life cycle of project (from architecture to development), commissioning of entire system on customer site and provide post commissioning production support.
  • Major Clients I worked for with SAR Automation LP are as follow,.

BMW
Electrical Engineer 07/2010 － 05/2012 Gregory Packaging Inc
  • Designing and programming automation systems for process and industrial equipment using new and/ or existing equipment and programs.
  • Responsible for programming of CompactLogix System, ControlLogix System, SLC500 System, Micrologix Controller, Panel Views, Unity Pro Software for Schneider Electric PLC (M340).
  • Programming of all Allen Bradley HMI, EZ Touch Panel.
  • And working experience with Intouch (Wonderware).
  • Understanding and development of Electrical Schematics.
  • Troubleshooting all controls from PLC.
  • Responsible for preparing technical documentation for different projects.
  • Designing relay and PLC control panels for automation.
  • Designing and documentation in AutoCAD.
  • Assisting Control Engineers with programming of PLCs, Drives, and Panel view Screens.
  • Working experience with servo drives.
  • Responsible for wiring of all photo eye sensor, photoelectrical sensor, Proximative Sensors, All Relays, Motor Contactor, all pneumatic Valves (solenoid valves) and PLC.
  • Responsible for programming of all ZETA drive and GEMINI GV6 Servo drive.
  • Working knowledge of 24 V DC, 240V AC, 120V AC, and 480V AC electrical circuits.
  • Upgraded the speed of Pick and Place system, made it faster than before (Increase the Production).
  • Experience integrating and programming PowerFlex 40, PowerFlex 70, PowerFlex 4 Variable Frequency AC Drives.
01/2009 － 12/2009 University of Bridgeport
  • Designed Automatic temperature control system to control temperature of biomedical waste furnace in biomedical waste management process.
  • Developed electric schematics for the process.
  • Use of logical and analytical concepts in designing and planning.
  • Responsible for testing and development of control systems.
  • Designing and troubleshooting of electrical wiring for the automatic temperature control system.
  • Developed PLC program to control whole biomedical waste management process automatic.
  • Used Temperature Controller to control temperature of furnace.
  • Used Panel view (HMI) to set and monitor the temperature of furnace,.
  • Established communication between PLC and HMI.
Controls Engineer 01/2007 － 12/2007 Rotex Automation Ltd
  • Designed Process Automation of a Mixing Process for reducing human operators at hazardous place.
  • Responsible for Electrical schematic diagram of process.
  • Determined no.
  • of Input and Output of the process.
  • Get signal from vacuum sensor and temperature sensor and give it to PLC inputs.
  • Implementation of relay contactor to control motor and vacuum pump.
  • Developed PLC program to control mixing process automatically.
  • Basic understanding of SCADA Software (Wonderware).
  • Assist Sr.Engineer with the electrical drawing and documentation.
Trainee Engineer 01/2006 － 11/2006 Gujarat State Fertilizers & Chemicals Ltd
  • Studied working culture of the company, overall industry environment and applications of the company.
  • Present a brief report about different types of control system, control valves, all DCS systems.
  • Gained practical knowledge of working on different control panels and other electrical devices.
BMW Greenville, SC
  • Currently working on projects for Model-3 in Seat Manufacturing; General Assembly and Giga-factory.
  • Working as a Lead Programmer in Stamping for 4D Press retrofit, responsibilities involved updating existing AutoCAD electrical design; updating existing PLC code as per defined scope and changes.
  • Worked on multiple projects for Tesla's Body shop, Powertrain Manufacturing and General Assembly.
  • Responsibilities mainly involve commissioning; troubleshooting of PLC using RSLogix and HMI in Factory Talk.
  • Worked as a lead programmer on multiple projects where responsibilities involved FAT; Safety Buyoff and SAT.
  • Developed PLC code from ground up in RSLogix as per Tesla's Standards.
  • Developed Entire HMI code from ground up using Ignition Software per Tesla's Standards.
  • Documented the entire project/ wrote the manual for the project as well.
  • Developed PLC code for Static and Dynamic Test; provided training to maintenance about the same.
  • Developed HMI using Ignition for High Voltage fastener for project in Powertrain Manufacturing.
  • Developed HMI using Ignition for Front Motor Load for project in General Assembly.
  • Developed PLC code for vision system for Perceptron Inc.
  • for Tesla's Main Line Model S in Body shop.
  • Providing shift support during start up and training Tesla's maintenance team on HMI and its functionality in a body shop.
Bloom Energy Sunnyvale, CA
  • Provided controls support to their fuel cell column building process.
  • Responsibilities involve defining scope of work, creating open issues for system, root cause analysis and quotation.
  • Assisted in debugging of existing code, updating state bases sequence for system, developing new code for system abort ; recipe selection.
  • Developed new routine in Adept robot for changes made in plc.
Earthbound Farms San Jose, CA
  • Provided PLC programming support to Earthbound farms for product drying process.
  • Responsibilities involve defining scope of work, creating open issues for system, root cause analysis and quotation.
  • Developed new routines for system faults, servos dryers and new sequence for entire system.
  • Assisted existing programmer for system debugging and HMI programmer for development.
Taser International Scottsdale, AZ
  • Worked as a Lead Programmer for Ejector Feed and Orient Machine Retrofit.
  • Responsibilities involve pre-commissioning customer site visit FAT and SAT.
  • Updated Drawings using AutoCAD by adding new components as per Eclipse Automation Standards.
  • Updated existing PLC code in RSLogix and HMI using PanelView for the retrofit changes.
  • Responsible for site commissioning, programming and Software support for BMW Inc., Such as: Conveyors Control System, Monorail Control System, Fixture Clamps and Robot Control System.
  • Responsible for programming Siemens STEP 7- 400, ET-200.
  • Responsible for programming SIMATIC WinCC HMI.
  • Responsible for programming Pilz Safety PLCs.
  • Experience working with Siemens STL, SCL and GRAPH programming, Profibus, ProfiNet and Servo Drives.
  • Responsible for preparing Operator manual for projects and provide tanning support.
  • Develop solutions to solve manufacturing problems.
  • Development of strategies to improve production processes.
Education and Training
Dec. 2009 Master of Science: University of Bridgeport - Electrical Engineering CT Electrical Engineering
June 2006 Bachelor of Science: Gujarat University - Instrumentation & Control Engineering India Instrumentation & Control Engineering
Skills
4D, photo, Architect, AutoCAD, Automation, Basic, C, oral, hardware, Concept, Controller, Clients I, DC, debugging, Designing, documentation, Eclipse, electrical design, Electrical Schematics, Electrical schematic, electrical wiring, Engineer, Ethernet, FAT, full life cycle, drawing, instruction, Internet Applications, MATLAB, MS Office, Networks, developer, Pick, PLC programming, PLC, Press, processes, Programmer, Programming, Safety, SAT, SCADA, schematics, SCL, Siemens, S7-400, STEP 7, supervisory, TCP/IP, Software support, technical documentation, Troubleshooting, View, vision, Visual Basic, wiring, Wonderware, written communication skills
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Resume Overview

Companies Worked For:

  • SAR AUTOMATION
  • Gregory Packaging Inc
  • University of Bridgeport
  • Rotex Automation Ltd
  • Gujarat State Fertilizers & Chemicals Ltd
  • BMW
  • Bloom Energy
  • Earthbound Farms
  • Taser International

School Attended

  • University of Bridgeport
  • Gujarat University

Job Titles Held:

  • Controls Engineer
  • Electrical Engineer
  • Trainee Engineer

Degrees

  • Dec. 2009 Master of Science : University of Bridgeport - Electrical Engineering
    June 2006 Bachelor of Science : Gujarat University - Instrumentation & Control Engineering

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